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Customer application 28 August 2020

Translator for the Central Nervous System

The Ulm/Neu-Ulm municipal utility (Stadtwerke Ulm/Neu-Ulm Netze GmbH) has converted its telecontrol technology to a sustainable network structure. A protocol converter from WAGO ensures smooth communication during this process.

For more than 160 years, the Ulm/Neu-Ulm municipal utility and its predecessors have been responsible for essential parts of the infrastructure in the two communities on the left and right banks of the Danube. It began with the gas supply; shortly after, drinking water was added; it then became responsible for the electrical supply at the end of the 19th century. In the meantime, the municipal utility also provides district heating, together with a partner. To guarantee a reliable supply that is also cost-efficient, the utility relies on a carefully balanced mixture of proven technology and new, innovative solutions.

It is now applying this strategy to the challenges of the energy transition. Due to the expansion into renewable energy, the power grid is consistently being supplied by smaller providers, generation has become more volatile, and control expenses have risen. The demands for security in critical infrastructure – including power, water, gas and heat – have also increased at the same time.

These provide excellent reasons for suppliers to revamp the structure of their telecontrol technology. In this context, the municipal utility has replaced the traditional star structure – in which the control center is at the center, and the substations are directly connected using RS-232 lines – with an IP-based network. This enables control of every point within the network through multiple paths. The risk of individual component failure is significantly reduced by the structural redundancy. “Our telecontrol system is the central nervous system for supplying Ulm and Neu-Ulm. Therefore, the conversion was an important step for us,” explains Sebastian Grenzner from his position at the network control center at Stadtwerke Ulm/Neu-Ulm Netze GmbH, the municipal utility company.

Secure communication in the network – here’s how WAGO supports you:

  • The WTG translates all data automatically from the IEC 101 standard into the IEC 104 protocol.

  • This allows all of the municipal utility’s 110 substations to be operated in the traditional way.

  • The restriction to a single ETHERNET modem type reduces the municipal utility’s costs by up to 30 percent.

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Sustainable Communication for the Future

While communication in the star structure uses IEC protocol 60870-5-101, the network demands another language. The change to the IP-based technology forced the municipal utility to convert the entire data exchange between the control center and the substations – transformer stations, CHPs and gas transfer stations – to the IEC 104 protocol. The question was how to achieve this given the large number of interfaces and systems. According to Grenzner, there was no way to do this conventionally. “If we had had to convert everything manually, the expenses would have been enormous. We would have had to add each system by hand,” he explains.

Therefore, Grenzner began searching for a solution that would accomplish this task automatically. This led him to WAGO, whose telecontrol gateways (WTGs) already include an automated data concentrator for telecontrol protocols. In the first test, there were limitations on the serial communication. “WAGO was immediately willing to adapt their product to our needs and ensured open configurability for serial communication,” reports Grenzner. Like a translator, the compact WTG ensures that all data is automatically translated from the IEC 101 standard into the IEC 104 protocol, without the need for additional parameterization. The protocol converter is thus flexible enough to deal with the latitude that the IEC 101 standard offers manufacturers. There are small differences in the data outputs for each system – dialects of this language, so to speak – which WAGO’s WTG easily understands.

energy_referenz_dolmetscher-fuer-das-nervensystem_stadtwerknetz_leitstelle_fernwirktechnik_2000x1500.jpg

In the control center, due to the increased use of renewables, electrical flows are becoming more complex, and controlling the network has become more expensive. Therefore, the Ulm/Neu-Ulm utility company invested in telecontrol technology.