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Referenz

Effizienz in der Heizzentrale

In Flensburg machen sie ihren eigenen Strom – und das seit mehr als 30 Jahren in Verbindung mit einem flächendeckenden Fernwärmenetz. Mit der Inbetriebnahme einer neuen Gas- und Dampfturbinenanlage (GuD) im Herbst 2016 verabschiedet sich die Stadt an der Ostsee von der Steinkohle und nutzt Erdgas für die Kraft-Wärme-Kopplung. Parallel dazu modernisieren die Schleswig-Holsteiner ihr Fernwärmenetz. Für die dezentrale Steuerung sowie Anbindung an die Fernüberwachung kommt Steuerungstechnik von WAGO zum Einsatz.

Mit 110 Grad Vorlauftemperatur speisen die Stadtwerke im Primärkreislauf ihr Fernwärmenetz – und erschließen damit die thermische Energie aus der Kraft-Wärme-Kopplung des stadteigenen Kraftwerks für Heizung und Warmwasser. Die Akzeptanz für Fernwärme ist in Flensburg sowie den umliegenden Gemeinden groß. Frank Nicolaisen, Teamleiter Fernwirkübertragungstechnik bei den Stadtwerken, nennt als Belege die Anschlussquote von beeindruckenden 98 Prozent. „Fernwärme ist politisch gewollt und in Flensburg entsprechend günstig zu beziehen.“ Die Stadtwerke versorgen aktuell 60.000 Kunden in Flensburg, Harrislee, Glücksburg, Tastrup, Wees und der dänischen Grenzgemeinde Padborg.

Ihre WAGO-Vorteile:

Dezentrale Steuerung und Anbindung an die Fernüberwachung
TCP/IP-Kommunikation gemäß IEC 60870-5-104
Bedarfsgerechte, effiziente Steuerung

Mit hoher Temperatur in den Primärkreislauf

Dafür wird das über den Siedepunkt erhitzte Wasser vom Kraftwerk aus zunächst in einen mehrere hundert Kilometer langen Primärkreislauf gepumpt und bleibt dabei mit einem Druck bis zehn Bar im flüssigen Aggregatzustand. Dank dieser Kombination lässt sich das Wasser mit hoher Energiedichte durch die Leitungen fördern – was letztlich den Transport auf der Langstrecke effizienter macht. Damit dieser Effekt nicht zu Lasten der Sicherheit auf Kundenseite geht, werden Häuser, Wohnungen oder Gewerbeimmobilien aus zwischengeschalteten Wärmeübergabestationen heraus versorgt. Davon gibt es im Versorgungsgebiet dezentral verteilt knapp 100 – und diese werden aktuell mit Automationstechnik von WAGO modernisiert. In den von außen recht unscheinbaren Betriebsräumen gibt der Primärkreis seine thermische Energie über einen Plattenwärmetauscher an ein zweites Netz an. Dieses erreicht so Vorlauftemperaturen bis maximal 95 Grad Celsius – und bleibt damit sicher unter dem Siedepunkt. Erst jetzt fließt das heiße Wasser in die Wärmetauscher der Wohn- und Geschäftseinheiten.

Bis dato hatte die Leitwarte des im Hafengebiet von Flensburg liegenden Kraftwerks keinen Datenzugriff auf die Pumpen und Ventile in den Stationen. Kam es zu einer Störung oder riegelte ein Ventil aufgrund zu hoher Temperaturen einen Wasserkreislauf ab, dann musste sich der Schichtdienst mit einer Fehlersammelmeldung zufrieden geben. Die wurde aus der Übergabestation heraus über eine Telefonverbindung an die Leitwarte verschickt. „Wir wissen dabei aber nicht, worum es sich genau handelt“, erklärt Frank Nicolaisen, „weshalb sich dann ein Monteur aufmachen muss, um vor Ort auf Spurensuche zu gehen.“ Es seien nach Erfahrungen der beiden Monteure Horst Jordt und Vitali Kerner genau die Situationen, die regelmäßig Zeit kosten und die Arbeit wenig effizient machen. Als dann die bis dato eingesetzte, in die Jahre gekommene Heizungsregelung abgekündigt wurde, kam Tempo in die schon länger geplant Modernisierung.

Ein System, das alles kann

Während der Ausschreibungsphase überzeugte nach Auskunft von Frank Nicolaisen WAGO vor allem deshalb, „weil das System alles kann, was wir brauchen“. Zum Anforderungsprofil zählte zunächst einmal die TCP/IP-Kommunikation im Standard des Fernwirkprotokolls IEC 60870-5-104. Ferner verfolgten die Stadtwerke das Ziel, die komplette Sensorik und Aktorik möglichst einfach anzuschließen. Ein Beispiel dafür sind die direkt aufgeschalteten Pt100-Temperaturfühler. „Konnten einige namhafte Hersteller vielleicht noch das 104er-Protokoll sprechen, hätten wir für unsere Thermometer wieder einen zusätzlichen Messwertwandler gebraucht“, erklärt Horst Jordt. „WAGO war die Firma, die alles kann und für uns ferner die komplette Installation deutlich vereinfacht.“

In einer bereits modernisierten Übergabestation wird dabei auch der Drehzahlstarter für die Kreislaufpumpe des Controllers (750-880/025-001) direkt gesteuert – weshalb sich die Stadtwerke an dieser Stelle die recht komplexen Frequenzumrichter zur bedarfsgerechten Drehzahlsteuerung sparen können. Programmiert werden solche Funktionen in den standardisierten Sprachen der IEC 61131-3. Für die Fernwirktechnik bietet WAGO einen speziell abgestimmten Fernwirkkonfigurator für seine Steuerungen an, in dem Standardfunktionen weitgehend vorbereitet sind – und folglich nur noch konfiguriert werden müssen.

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Direkter Zugriff steigert die Effizienz

Mit dieser Ausrüstung innerhalb des Fernwärmeversorgungsnetzes erhöhen die Stadtwerke Flensburg aber nicht nur die personelle Effizienz, weil sich Mitarbeiter durch den Fernwartungszugriff in die Technik vor Ort einloggen können. Für Frank Nicolaisen bildet die TCP/IP-Kommunikation mit dem Controller der Serie 880 als Kopfstation vielmehr die Grundlage, um die komplette Fernwärmeversorgung bedarfsgerechter zu fahren und damit energetisch deutlich effizienter zu gestalten.

In einem weiteren Projekt – und hier betritt Flensburg echtes Neuland – wollen die Stadtwerke ein neues Wohngebiet nicht an den Vorlauf anbinden, sondern über den Rücklauf versorgen. „Gute 50 Grad Wassertemperatur reichen immer noch locker für die Heizung aus. Damit es keine Probleme mit Legionellen gibt, ist die Kombination mit kleinen Durchlauferhitzern geplant“, verrät der Teamleiter für die Fernwirkübertragungstechnik. Wenn alles klappt wie geplant, dann kann Flensburg die Effizienz um einen weiteren großen Schritt steigern. Die technischen Voraussetzungen sind mit der Modernisierung der Übergabestationen vorhanden – der politische Wille ebenfalls.

Text: Daniel Wiese, WAGO

Foto: Thorsten Sienk

Produktübersicht

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Interview

Das intelligente Gasnetz mitgestalten

Das Gasgeschäft und die Energiewende: WAGO-Energieexperte Daniel Wiese über den Aufschwung eines Sektors und den daraus folgenden Herausforderungen

Referenz

Druck sicher regeln

Auch bei der Gasverteilung bieten Smart Grids handfeste Vorteile. Die DREWAG NETZ GmbH macht deshalb ihre Gasverteilstationen mit WAGO-Lösungen smarter.

Ihr Ansprechpartner bei WAGO