Référence

La station de transformation multilingue

La sécurité de l'alimentation électrique peut être facilement compromise, par exemple lorsqu'un conducteur de pelle hydraulique trop enthousiaste endommage des câbles électriques lors d'une excavation. Dans de tels cas, un diagnostic rapide et surtout ciblé du réseau électrique est essentiel, tant sur de longues distances que dans les stations de transformation distribuées. Dans le poste de transformation du parc éolien de Wittmund, ENERCON s'appuie sur le télécontrôleur WAGO PFC200 pour le traitement des signaux et la transmission des données.

ENERCON, dont le siège social est situé à Aurich, dans le nord de l'Allemagne, fait partie des leaders technologiques internationaux, avec plus de 26 300 éoliennes. À Wittmund, ENERCON a construit l'installation et exploite également le parc éolien et la station de transformation. « Il existe une demande croissante pour des solutions clés en main pour les parcs éoliens, de la planification à la construction, en passant par l'alimentation du réseau électrique », explique Gerd-Evert Meyer, chef de projet chez ENERCON. Par conséquent, l'entreprise réfléchit sérieusement à la manière d'intégrer les parcs éoliens dans le réseau intelligent et, surtout, à la manière d'assurer la disponibilité et la surveillance des systèmes, y compris les stations de transformation.

Les avantages de WAGO pour vous :

Le télécontrôleur PFC200 de WAGO assure la sécurité grâce à une surveillance ininterrompue
Permet un diagnostic rapide et ciblé des défauts.
Il est librement programmable via CODESYS.

Points forts du produit

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L'histoire

Le cœur de la communication

Dans cette optique, le télécontrôleur PFC200 de WAGO joue un rôle central dans la communication au sein de la station de transformation. Il établit tout d'abord la liaison entre l'opérateur du réseau et le contrôleur du parc éolien. Il est important de comprendre que l'opérateur réseau utilise un langage différent de celui utilisé au sein du parc éolien et entre l'installation et son opérateur, à savoir ENERCON. Ces multiples langages résultent de normes de protocole différentes pour la technologie de télécontrôle. Une connexion série point à point, basée sur la norme CEI 60870-5-101, est établie entre l'opérateur réseau et le régulateur du parc éolien. Les données à transmettre consistent généralement en des demandes de puissance active ou réactive. Outre la confirmation des valeurs de consigne, la puissance réelle, la force du vent et des données météorologiques supplémentaires sont ensuite renvoyées « afin de pouvoir déterminer la capacité de production du parc éolien », explique Meyer.

En revanche, la communication IP entre le contrôleur du parc éolien, le centre de contrôle ENERCON et le PFC200 utilise le « dictionnaire » de la norme CEI 60870-5-104. « Pour nous, le contrôleur WAGO représente le plus grand nœud de communication de la station de transformation et gère tout », explique le chef de projet. Un troisième protocole, utilisant la norme CEI 60870-5-103, relie la technologie au sein de la station de transformation. La communication 103 représente la norme officielle en Europe pour la transmission de messages aux équipements de protection numériques dans le système de contrôle de la station. Les dispositifs de protection peuvent être considérés ici comme des esclaves qui transmettent des données de manière cyclique ou à la demande du maître. De plus, les signaux sont également reçus via des entrées numériques. Les signaux typiques dans une station de transformation comprennent les contacts de fermeture de porte, les moniteurs de commutation et les capteurs de niveau ou de pression.

Une surveillance ininterrompue garantit la sécurité

Presque tout est surveillé dans une station de transformation. Alors que les contacts de porte servent principalement à détecter les accès, par exemple pour empêcher les effractions, le raccordement des capteurs de niveau de remplissage dans le socle du transformateur augmente la sécurité de fonctionnement et protège à la fois les employés et l'environnement. La base doit toujours être en mesure de recueillir toute l'huile du transformateur. Si le niveau d'eau était trop élevé, par exemple en raison de l'eau de pluie ou de l'eau souterraine dans les fondations, l'huile ne pourrait plus être recueillie, ce qui pourrait nuire à l'environnement.

Pour garantir la transmission des signaux sans interruption physique, ENERCON utilise des câbles à fibre optique dans les postes de transformation, qui collectent tous les composants connectés à l'aide d'un coupleur en étoile et sont à leur tour connectés au PFC200 via un module d'interface série. Les dispositifs de commutation pour moyenne tension sont isolés à l'aide de gaz SF6. En cas de fuite de ce gaz, le commutateur est bloqué par un mécanisme de verrouillage. Ceci est signalé par le dispositif de protection via le protocole CEI 60870-5-103 au PFC200, puis via CEI 60870-5-104 au centre de contrôle ENERCON.

Flexible et standardisé

Pour programmer ces fonctions, ENERCON utilise les langages standardisés de la norme CEI 61131-3, qui sont inclus dans l'équipement standard du PFC200. La programmation via CODESYS offre à Meyer l'avantage de pouvoir s'adapter plus facilement aux spécifications de l'opérateur de réseau dans la zone où se trouvent son parc éolien et sa station de transformation. Ce détail a récemment pris de l'importance pour les systèmes qui fournissent de l'électricité en dehors du fuseau horaire d'Europe centrale, où il est nécessaire de combiner différents horodatages entre eux. Grâce à son expérience des systèmes haute tension, Meyer peut ainsi « programmer facilement le deuxième horodatage » dans le contrôleur WAGO. « J'ai récupéré les variables et ajouté ou soustrait la différence de temps. » Le PFC200 envoie les données avec l'horodatage d'origine à ENERCON en Allemagne et les corrige en fonction de l'heure locale pour l'opérateur réseau. C'est pour des fonctionnalités comme celle-ci que Meyer apprécie le PFC200. « Nous disposons de plus d'options : nous pouvons simplifier la programmation tout en conservant une communication standard malgré les adaptations individuelles. »

La solution globale repose sur le configurateur de télécontrôle qui fournit automatiquement les renseignements et les variables pertinents pour la transmission des données depuis les profondeurs de Linux®. « C'est notre grand avantage. Nous pouvons programmer librement, mais nous bénéficions également d'un certain degré de standardisation grâce au configurateur de télécontrôle. »

Trois langues pour plus de sécurité

Un système, trois protocoles de communication Compte tenu de la tendance dans le domaine de la technologie du bâtiment et de l'automatisation vers la standardisation de la communication et la mise en réseau de tous les éléments via ETHERNET, il convient de se poser la question suivante : pourquoi ces trois univers différents doivent-ils être reliés à ce stade? L'employé d'ENERCON justifie tout cela par les différences en matière d'exigences de sécurité. « La communication à l'intérieur de la station est assurée par le protocole CEI 60870-5-103 pour la transmission de données en série, une norme économique dans le domaine de la technologie de protection. Les signaux sont ensuite envoyés au centre de contrôle ENERCON via un tunnel VP utilisant le protocole TCP/IP, la norme CEI 60870-5-104. L'opérateur réseau, en revanche, préfère une connexion série de bout en bout, plus difficile à influencer que le protocole TCP/IP. Nous utilisons ici le protocole CEI 60-870-5-101, qui est généralement converti par l'opérateur réseau en CEI 60870-5-104 dans son propre réseau. » Par conséquent, l'utilisation de trois protocoles est tout à fait justifiée.

Meyer et son équipe apprécient également le fait que WAGO propose une visualisation en plus des fonctions de télécontrôle et de contrôleur du PFC200. « Nous aurions dû l'acheter de toute façon dans certains cas », explique Meyer, qui estime que les visualisations créées peuvent être facilement transférées à d'autres projets, ce qui réduira finalement le temps nécessaire au développement. Le nouvel appareil installé à Aurich a également reçu des rétroactions positives, car le PFC200 peut envoyer des SMS ou des courriels dans le cadre de la gestion. « C'est inhabituel pour un télécontrôleur », souligne Gerd-Evert Meyer. Le télécontrôleur pouvant également traiter deux réseaux de communication distincts, les techniciens de service peuvent désormais envoyer des messages via leur propre canal, tandis qu'ENERCON exploite un tunnel RPV en parallèle. Dans le cadre d'un développement ultérieur, WAGO a également équipé le PFC200 d'un modem 3G intégré. « Nous disposons désormais de trois points d'accès distincts », se réjouit Meyer.

Texte : Heiko Tautor | WAGO

Photo : Thorsten Sienk

Vidéo

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Le monde industriel est en constante mutation. La numérisation, et la myriade de processus de transformation dans lesquels ils s'inscrivent, continuent d'avancer à un rythme effréné également. Avec des solutions pour la connectivité du nuage, l'IIoT et l'automatisation intelligente, WAGO a aidé nos partenaires à façonner l'avenir tout en gardant un œil scrutateur constant sur les avancées actuelles en matière de cybersécurité et de sécurité.