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Référence

Installation et maintenance simplifiées

L'époque des salles des machines clairement délimitées à l'extrémité des systèmes de puits est révolue dans les bâtiments résidentiels et commerciaux. Le volume structurel alloué aux ascenseurs modernes est de plus en plus réduit. L'efficacité spatiale est primordiale. La technologie est passée des carters de machine aux cages d'ascenseur, c'est-à-dire aux zones où il reste encore de l'espace libre. Janzhoff Aufzüge, spécialiste des ascenseurs et des escaliers mécaniques, utilise le système de bornes sur rail TOPJOB® S de WAGO pour gérer le volume considérable de flux de données. Grâce au système de marquage associé, l'entreprise a pu gagner en efficacité lors de l'installation et de la maintenance.

Rénover plutôt que laisser vacant : dans le quartier Rüttenscheid d'Essen, un ancien grand magasin Hertie a laissé place à un ensemble de bâtiments néoclassiques. Le projet de construction « RÜ62 », qui rappelle les traditions architecturales bourgeoises de Rüttenscheid, s'intégrera harmonieusement dans le paysage urbain à la fin des travaux, fin 2012, et attirera de nouveaux commerces. Pour Klaus-Peter Kapp, c'est le type de projet qui permet à Janzhoff Aufzüge GmbH de démontrer tout son savoir-faire. « Nous sommes particulièrement compétents dans la construction de systèmes d'ascenseurs de haute qualité qui s'écartent des normes de l'industrie à grande échelle », déclare le directeur général de l'entreprise de Dortmund. Le « RÜ62 » en est un exemple. Janzhoff a participé à plusieurs projets dans le cadre de « Ruhr 2010 », Capitale européenne de la culture.

Les conceptions fonctionnelles et architecturales des bâtiments et des espaces ont également été soumises à des considérations d'optimisation de l'espace, ce qui rend plus que jamais nécessaire une technologie du bâtiment pouvant être intégrée de manière plus flexible. Au lieu de construire des bâtiments autour de cages définies, les systèmes d'ascenseurs sont de plus en plus intégrés dans le contexte des plans existants. « Nous sommes en pleine transition technologique et, de plus, nous ne disposons plus de place pour une salle des machines. Les installations de commande ayant considérablement évolué, nous devons prévoir toutes les éventualités », explique Thomas Kaifer, directeur technique chez Janzhoff. « L'ascenseur classique comportait une cage et une salle des machines au-dessus. C'est là que se trouvaient le contrôleur et l'entraînement. Tout fonctionnait parfaitement. »

Marquage des accessoires pour borniers sur rail – Voici comment WAGO vous assiste :

Avec TOPJOB^® S, toute la technologie de connexion électrique peut être regroupée dans une unité peu encombrante.
smartPRINTER imprime les bandes de marquage et les marqueurs directement à partir du rouleau.
Les options de marquage flexibles offrent une plus grande efficacité à plusieurs niveaux.

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Réduction du volume de construction

Aujourd'hui, le volume de construction nécessaire pour un ascenseur est de plus en plus remis en question, principalement en raison des préoccupations liées aux coûts. Si vous supprimez la salle des machines, toute la technologie doit être déplacée dans la cage. Cela a une incidence directe sur les commandes : ce qui était auparavant directement visible dans la salle des machines doit désormais être représenté d'une manière ou d'une autre par le contrôleur. « Comme je ne peux plus voir si la poulie de traction de l'entraînement bouge ou si les câbles sont entraînés de manière synchrone, je dois tout rendre visible grâce à des fonctions de contrôle, ce qui signifie que nous avons besoin de visualisations », explique Kaifer. Janzhoff utilise les borniers sur rail TOPJOB^® S de WAGO, car les exigences en matière de communication ont rapidement augmenté dans ce contexte : un système compte désormais plusieurs participants dans l'automatisation décentralisée. Grâce à leur conception compacte, l'ensemble de la technologie de connexion électrique peut être regroupée dans une unité peu encombrante.

Le marquage est réalisé à l'aide des nouveaux appareils smartPRINTER de WAGO. Ces imprimantes à transfert thermique compactes peuvent traiter divers supports d'impression. Janzhoff utilise ce modèle d'imprimante pour imprimer toutes les bandes de marquage et les marqueurs directement à partir du rouleau. Grâce au smartPRINTER, les étiquettes ainsi que les marqueurs de fils et de conducteurs peuvent être identifiés de manière claire et lisible. Dans ce cas, il est particulièrement important que l'impression soit claire, résistante aux influences environnementales, ainsi qu'aux rayures et aux frottements, conformément à la norme DIN EN 60068.

Marquage efficace, précâblage rapide

De la même manière, Janzhoff peut également marquer les connecteurs modulaires de la gamme de borniers TOBJOB^® S de WAGO. Cela facilite le câblage des éléments de commande préassemblés dans l'armoire de commande. « Nous n'avons plus besoin de connecter les conducteurs individuels, ce qui accélère considérablement l'assemblage sur site. De plus, la fiche d'un module spécifique ne s'adapte qu'à l'emplacement prévu. » Le système WAGO permet un codage mécanique, ce qui élimine le risque d'erreurs de câblage lors du montage et de la mise en service. Le système de marquage de WAGO renforce cette commodité, car les renseignements figurant sur le bornier sont identiques à ceux figurant sur la fiche.

Grâce aux possibilités étendues offertes dès la conception, Janzhoff peut, en combinaison avec le logiciel smartDESIGNER de WAGO, étiqueter le nombre accru de modules beaucoup plus rapidement, plus clairement et, en un mot, plus élégamment. Cela inclut la possibilité de copier des blocs de texte. L'entreprise de Dortmund regroupe ses borniers, y compris les marqueurs, en fonction de leur fonction. Cette méthode facilite l'installation ainsi que la maintenance ultérieure, car les techniciens et les installateurs bénéficient d'une orientation préalable. Une signalisation claire a toujours été importante chez Janzhoff : l'entreprise ne se contente pas de construire les systèmes, elle est souvent chargée de leur maintenance pendant toute leur durée de vie.

C'est pourquoi les étiquettes facilement lisibles et les explications contextuelles directement sur les borniers WAGO réduisent considérablement le temps nécessaire à la recherche de défauts lors des interventions de maintenance, en particulier dans des conditions de mauvaise visibilité et de faible luminosité. Selon Thomas Kaifer, ce niveau d'efficacité ne peut être atteint avec des repères manuscrits. Auparavant, Janzhoff commandait des borniers pré-marqués chez WAGO, mais les experts en ascenseurs bénéficient désormais d'une flexibilité nettement supérieure grâce à leur propre smartPRINTER. La marge de manœuvre pour des réactions personnalisées est désormais beaucoup plus grande. « Nous faisons le marquage nous-mêmes, ce qui nous permet d'économiser du temps et de le consacrer à l'achat et à la livraison. » Ingénieux!

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Une valeur ajoutée double

Pour Klaus-Peter Kapp, le marquage dans l'armoire de commande revêt une importance bien plus grande en termes d'image. « Nous nous occupons des obligations de contrôle des ascenseurs. Lors de leur mise en service, il est important qu'ils présentent un aspect extérieur irréprochable, surtout si le client est présent. » Par conséquent, l'intérieur d'une armoire de commande ne doit pas paraître « inachevé ».

« Il est important pour nous d'utiliser une technologie de pointe pour réaliser des conceptions sophistiquées qui génèrent de faibles coûts de maintenance tout au long de leur durée de vie. C'est ce qui fait notre réputation, ce qui nous confère un avantage concurrentiel et contribue à notre succès », souligne Kapp. « Si je me concentre uniquement sur l'optimisation du prix de mes systèmes, je ne peux tout simplement pas être le meilleur dans tous les autres domaines. » L'entreprise de Dortmund fait donc preuve de discernement dans le choix de ses partenaires. « Avant d'acheter des systèmes complets, nous nous demandons quelles sont les conceptions et les stratégies de nos fournisseurs », explique Kapp. Au lieu de suivre toutes les tendances, Janzhoff investit dans des relations commerciales à long terme.

Conclusion

Grâce aux possibilités de marquage flexibles, Janzhoff Aufzüge a pu gagner en efficacité, du développement à la maintenance, en passant par le service après-vente. Cette efficacité accrue se traduit, par exemple, par la possibilité de réutiliser des blocs de texte, par une meilleure lisibilité des marquages en texte clair, par une plus grande flexibilité grâce à l'imprimante disponible sur le bureau et par un gain de temps pour les assembleurs, qui ont une meilleure vue d'ensemble du câblage. Au final, cela a un impact positif sur l'image de l'entreprise, car l'intérieur des armoires de commande est toujours propre et bien conçu.

Texte : Sascha Zielke, | WAGO

Photo : Janzhoff, WAGO

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