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Référence

Bien équipé pour les zones dangereuses

Les pétroliers des aéroports du monde entier doivent être au top tous les jours. Des horaires de vol très précis et des règles de sécurité strictes déterminent la charge de travail quotidienne des véhicules et des conducteurs. La société brésilienne Rucker est spécialisée dans l'équipement des camions-citernes d'avions et vient de terminer un grand projet pour Infraero, la compagnie aérienne nationale brésilienne.

Dans la plupart des grands aéroports, les avions de passagers et de fret sont ravitaillés en carburant par des oléoducs souterrains. Un Airbus A380, par exemple, peut contenir jusqu'à 310 000 litres de carburant, alors qu'un camion-citerne moyen n'en transporte que 40 000. Le ravitaillement à partir de camions-citernes prendrait évidemment beaucoup de temps, c'est pourquoi les aéroports utilisent des camions-citernes dits « à hydrant ». Ils pompent le kérosène des pipelines vers les avions. Outre un gain de temps considérable, cette méthode réduit également les risques associés aux réservoirs de kérosène mobiles. Cela semble facile lorsque les avitailleurs spécialement formés connectent habilement les tuyaux et contrôlent le ravitaillement à l'aide d'une télécommande; cependant, cette simplicité cache un système technique complexe. Entre autres fonctions, les camions-citernes prélèvent le carburant des pipelines souterrains, qui sont pressurisés à 10 bars, et réduisent la pression à 3,5 bars. Si la pression est trop élevée, les réservoirs situés dans les ailes de l'avion pourraient être endommagés. Les camions-citernes à hydrant peuvent démarrer, contrôler et terminer l'ensemble du processus de ravitaillement. Rucker fournit la technologie d'automatisation et de régulation pour ces applications exigeantes.

Voici comment WAGO vous accompagne dans la zone Ex :

Le système d'E/S WAGO 750 XTR pour les applications en zone Ex résiste aux conditions les plus extrêmes.
La plage de température ambiante admissible de −40 °C à +70 °C (−40 °F à +158 °F) permet d'utiliser les modules dans n'importe quelle zone climatique sans avoir besoin d'une protection supplémentaire contre les systèmes de climatisation ou de chauffage.
L'immunité accrue aux tensions d'impulsion et aux interférences permet même de l'utiliser dans les systèmes moyenne tension.
Leur résistance extrême aux vibrations et aux chocs satisfait même aux exigences des véhicules ferroviaires et de l'installation sur les moteurs diesel marins.

Points forts du produit

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L'histoire

Conversion aux automates programmables et à la technologie de connexion par pression de ressort

Dans le cadre de la modernisation de sa flotte de camions-citernes, la compagnie aérienne brésilienne Infraero a confié à Rucker la conception et la mise en œuvre d'une solution permettant de contrôler la logique de fonctionnement. Ce système devait être équipé d'un API et de modules d'E/S pour la détection des signaux, et installé dans une armoire de commande dans la cabine des camions-citernes. Les ingénieurs de Rucker souhaitaient depuis longtemps convertir les anciens systèmes de camions-citernes, passant des commandes à relais à la technologie API. « Une première tentative a été mise en œuvre à l'aide de systèmes à vis; cependant, cela n'a pas donné de résultats satisfaisants. La dynamique dans les camions-citernes était problématique en raison du mouvement constant et des changements de température de l'air ambiant. Les véhicules s'arrêtaient tout simplement en raison de contacts défectueux, ce qui rendait l'ensemble du système peu fiable », rapporte Rafael Mendes, PDG de Rucker.

Exigences accrues pour les applications aéroportuaires

Pour résoudre les problèmes actuels, Rucker s'est appuyé sur la technologie de connexion à ressort de Planen Automação, un partenaire commercial de WAGO basé à São Paulo, pour fournir une solution complète basée sur des contrôleurs et des modules d'E/S pour les zones dangereuses. Celles-ci pouvaient être installées, avec des modules d'E/S standard, sur un seul bus, ce qui rendait superflue l'exigence précédente de barrières intrinsèques. Le concept a été spécifiquement adapté aux exigences accrues d'utilisation dans les aéroports, en particulier les interactions avec les atmosphères dangereuses. Le plus grand obstacle résidait toutefois dans la certification des composants.

Certification selon les normes brésiliennes

Infraero exigeait que l'une des certifications pour les zones dangereuses soit effectuée par l'Institut national de métrologie, de normalisation et de qualité industrielle, INMETRO. Planen Automação a entamé les démarches nécessaires pour obtenir la certification nationale auprès de l'association de certification TÜV au Brésil. Une procédure d'homologation des produits agrégés a également été lancée dans ce cadre. L'assistance a été fournie par WAGO Minden, par des spécialistes de ce type de processus de certification.

Installation facile et visibilité plus claire

Une fois les formalités enfin accomplies, la mise en œuvre du projet a pu commencer. Rucker a pu réduire la taille de l'armoire de commande grâce aux modules Ex i à sécurité intrinsèque, qui partagent le même logiciel de programmation et de communication que les autres modules. Avant la solution WAGO, l'entreprise montait la barrière Ex i séparément des contrôleurs, ce qui nécessitait un logiciel pour programmer la barrière et un autre pour les contrôleurs. Les modules compacts permettent un agencement optimal dans l'armoire de commande, ce qui facilite le montage et améliore la transparence.

Communication de contrôle via câble ETHERNET

Les modules étant équipés de connexions à ressort, l'assemblage a été plus rapide et les connexions sont plus fiables. La communication de contrôle via câbles ETHERNET, facilement accessible, est un autre avantage du système actuel. Auparavant, des câbles de communication séparés étaient nécessaires pour les contrôleurs et la barrière Ex i. Les nouveaux systèmes sont principalement axés sur des réglages rapides et faciles, l'optimisation des paramètres et la possibilité d'ajouter des fonctions sur site à la demande du client. En outre, le logiciel convivial et le câble de communication ETHERNET améliorent le support technique en ajoutant une assistance à distance via Internet.

Les étapes importantes pour les produits WAGO au Brésil

De quatre camions-citernes d'origine équipés de la trousse WAGO en 2014, la flotte est passée de 14 en 2016 à 21 en 2015, pour atteindre aujourd'hui 39 véhicules équipés de WAGO. Chaque configuration de système comprend un API 750-881, des cartes d'entrée/sortie numériques pour 24 V et des modules d'entrée/sortie numériques Ex i. L'ensemble comprend également d'autres modules d'E/S et relais de WAGO. Les camions-citernes de Rucker comprennent désormais près de 9 200 produits WAGO pour la connexion, l'automatisation, les interfaces et l'identification. « Nous pouvons désormais compter sur un système sans faille, qui peut être facilement entretenu, même à distance, par nos techniciens, y compris pour les mises à niveau logicielles », se réjouit Mendes. Depuis la mise en œuvre du projet pour Rucker, WAGO reste l'un des rares fabricants de contrôleurs et de modules d'E/S dont l'ensemble du portefeuille de produits est certifié pour les zones dangereuses par l'INMETRO.

Texte : Rodrigo Rodrigues | WAGO Brésil

Photo : WAGO

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Le monde industriel est en constante mutation. La numérisation et la myriade de processus de transformation qu'elle implique continuent également à progresser rapidement. Avec des solutions pour la connectivité du nuage, l'IIoT et l'automatisation intelligente, WAGO a aidé nos partenaires à façonner l'avenir tout en gardant un œil scrutateur constant sur les avancées actuelles en matière de cybersécurité et de sécurité.