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Référence

La grande batterie de stockage sur mesure

Avec un système de stockage d'énergie hybride évolutif composé de batteries au plomb et au lithium-ion, le spécialiste des batteries HOPPECKE, basé à Brilon, offre une nouvelle flexibilité dans l'alimentation électrique.

On n'entend pratiquement aucun bruit, seulement les ventilateurs de climatisation qui tournent lentement. Il est difficile de croire que ce conteneur discret abrite l'un des systèmes de stockage d'énergie les plus innovants et les plus robustes actuellement disponibles sur le marché. « Nous avons confirmé la faisabilité des systèmes et nos attentes ont été dépassées », déclare Matthias Büter, chef de produit et directeur de projet chez HOPPECKE Batterien GmbH & CO.

Les systèmes de stockage d'énergie jouent un rôle de plus en plus important pour relever les défis de la transition énergétique. Ils stabilisent le réseau électrique et aident les moyennes et grandes installations industrielles à absorber les pics de leur demande énergétique et à réduire leurs investissements en infrastructures.

Les systèmes de stockage peuvent faire encore plus : ils permettent d'optimiser la consommation d'énergie, même avec de l'électricité produite à partir d'éoliennes ou de panneaux solaires, d'alimenter des stations de recharge électrique et d'assurer une alimentation électrique ininterrompue. « Notre système de stockage de grande capacité "sun | systemizer scalecube" permet de relever tous ces défis de manière économique », explique Büter.

Lissage des pics de charge, optimisation de l'autoconsommation, recharge des véhicules électriques : HOPPECKE, basé à Brilon, a développé un système de stockage de grande taille qui aide les petites et moyennes entreprises à optimiser leur alimentation électrique.

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Une combinaison judicieuse de plomb et de lithium

L'innovation HOPPECKE présente un avantage essentiel : elle est modulable et évolutive, et peut donc être adaptée à toutes les applications. L'exemple présenté dans l'usine peut absorber et fournir jusqu'à 1,5 mégawatt d'électricité. Cette puissance est répartie entre trois unités de batterie d'une capacité totale d'environ 2 600 kilowattheures : deux unités se composent au total de deux fois 416 cellules au plomb sans entretien de HOPPECKE du type grid|power VR M 2 V 600 Ah connectées en série.

Une autre unité de batterie a été mise en place avec 2560 cellules lithium-ion connectées en modules individuels. « La batterie lithium-ion est le véritable moteur de cette application, car elle est plus résistante aux cycles que les deux batteries au plomb. Les unités au plomb constituent la sauvegarde », explique Büter. Toute la technologie est logée dans deux conteneurs spécialement protégés contre les intempéries.

Un conteneur de taille standard abrite l'unité lithium et un autre, légèrement plus grand, les unités au plomb. À l'intérieur des conteneurs, les batteries et les accumulateurs sont empilés de manière ordonnée dans des racks spécialement conçus. Afin de pouvoir utiliser autant de cellules au plomb que possible et d'obtenir ainsi la densité énergétique la plus élevée possible dans cet espace tout en occupant le moins de place possible et en respectant les exigences de sécurité, les deux rangées centrales de racks, sur les quatre que compte l'ensemble, peuvent être déplacées électriquement. Il suffit d'appuyer sur un bouton pour créer un passage de maintenance de 60 centimètres de large entre les deux rangées.

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Sauvegarde des données dans le nuage

Le système hybride offre un avantage supplémentaire précieux : « Le système de stockage est capable de fournir de l'électricité temporairement comme alimentation de secours. Les exigences en la matière sont particulièrement strictes », explique Büter. La totalité de l'alimentation de contrôle primaire doit être disponible en 30 secondes afin de pouvoir compenser rapidement les fluctuations du réseau électrique.

Pour cela, toutes les données pertinentes pour le réseau doivent être disponibles. C'est la seule façon pour tous les participants (l'opérateur du réseau local, le négociant qui vend l'électricité injectée ou prélevée par le système à la bourse d'électricité et le service après-vente HOPPECKE) d'utiliser de manière optimale la banque d'énergie. « Nous avons relevé ce défi avec l'aide de WAGO », déclare le directeur de projet Büter.

Les résultats vont même bien au-delà de ce qui est nécessaire. « L'idée était de pouvoir interroger non seulement l'état de charge des unités principales, mais aussi chaque cellule principale individuelle. Nous voulons simplement montrer ce qui est possible », explique Büter. De plus, toutes les tensions et températures des cellules sont enregistrées en temps réel et les données historiques sont stockées dans le WAGO Cloud. L’avantage essentiel de la solution infonuagique est que les données sont accessibles peu importe l’emplacement.

Des capteurs, associés à des modules d'entrée analogiques à huit canaux de WAGO (750-459), enregistrent les valeurs de tension et de courant de chaque cellule de batterie. Un coupleur de bus de terrain WAGO (750-532) qui enregistre les données est installé sur chacun des 52 racks. Les 52 appareils sont reliés entre eux par des câbles Ethernet et transmettent les données au contrôleur WAGO PFC200 via ce canal.

« Le fait de pouvoir utiliser une logique personnalisée sur le contrôleur WAGO a été un avantage considérable », explique Büter, car HOPPECKE a développé son propre algorithme pour déterminer l'état de charge à partir des valeurs de tension et de courant enregistrées et l'a programmé sur le contrôleur. Outre l'état de charge, la température est déterminée sur chaque huitième cellule de plomb. Cette tâche est également assurée par des modules d'entrée à huit canaux de WAGO (750-451). « Tout cela forme un système de surveillance des batteries au plomb similaire à celui dont sont équipées les batteries lithium-ion dans le cadre de leur système de gestion de batterie », explique Büter.

Gestion de l'énergie avec le PFC200

Dans l'unité lithium, un PFC200 obtient les renseignements nécessaires sur l'état de charge, la température et d'autres données pertinentes directement du système de gestion des batteries via leur interface MODBUS. Un autre PFC200 surveille et contrôle le convertisseur CC. En termes de performances, un seul contrôleur suffirait pour l'ensemble du bloc d'alimentation.

La raison pour laquelle chaque section est équipée de son propre contrôleur réside dans le concept modulaire. « Par exemple, si les clients n'ont pas besoin du convertisseur, nous pouvons simplement le supprimer tout en sachant que le concept de communication du système fonctionnera de manière fiable. La puissance et la capacité énergétique du système peuvent également être personnalisées », explique Büter.

Enfin, le quatrième et dernier PFC200 sert d'unité centrale de surveillance et de contrôle qui reçoit toutes les données de l'ensemble du système. Cela inclut également les renseignements sur la climatisation dont sont équipés les conteneurs. Les données sont traitées graphiquement et converties en une visualisation. Tous les participants (opérateurs de réseau, négociants en énergie et autorités locales) reçoivent toutes les informations nécessaires en temps réel grâce à une gestion innovante des interfaces ou affichées dans la visualisation créée par HOPPECKE. « Le système modulaire de stockage de batteries de grande capacité correspond en tous points à notre philosophie qui consiste à offrir au client la solution parfaite pour chaque problème », explique Büter. Le système fonctionne de manière silencieuse et discrète, mais il n'est pas pour autant le petit dernier de la famille.

Texte : Andreas Grabosch | WAGO
Photo : Jens Sundheim

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La grande batterie de stockage sur mesure

Lissage des pics de charge, optimisation de l'autoconsommation, recharge des véhicules électriques : HOPPECKE, basé à Brilon, a développé un système de stockage de grande taille qui aide les petites et moyennes entreprises à optimiser leur alimentation électrique.

Une combinaison judicieuse de plomb et de lithium

Sauvegarde des données dans le nuage

Gestion de l'énergie avec le PFC200

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