More Resource-Efficient Production
Efficient use of raw materials is a central concern for our production. As part of the “Resource-Efficient Production” project funded by Effizienz-Agentur NRW, we are optimizing our punching techniques to reduce the use of copper and steel materials.
To improve recycling, we are analyzing our separation processes with the aim of achieving the highest possible raw material recovery rate.
In the injection molding process, we are reducing by-products like sprues through more efficient tools and technologies. In 2024, we were able to avoid around 260 metric tons of sprue by adapting 60 tools of the 221 Series.. Development of further tool generations is planned to enable sprue-free, cycle-time-optimized production. Remaining sprues are processed into post-industrial regranulate at five production sites using mills and extruders.
In the injection molding process, we are reducing by-products like sprues through more efficient tools and technologies. In 2024, we were able to avoid around 260 metric tons of sprue by adapting 60 tools of the 221 Series.. Development of further tool generations is planned to enable sprue-free, cycle-time-optimized production. Remaining sprues are processed into post-industrial regranulate at five production sites using mills and extruders.
Resource-Efficient Logistics
Steps towards resource-efficient logistics were initiated at the Sondershausen location as part of a grant from Effizienz-Agentur NRW. A central aspect is the conversion to digital processes – for example, through the introduction of digital delivery notes, which are currently being prepared for pilot applications. This way, customers will have access to order and delivery status information in the Web shop.
In addition, we will optimize transport routes and focus on circular solutions, such as reusable containers and pallets. In 2024, we were able to avoid around 14.1 metric tons of disposable cardboard waste.
Together with suppliers, we are working on return procedures for transport materials so these can be reused or processed. For example, 3,760 defective containers (approx. 8.2 metric tons) were returned to our supplier for regranulation or reuse.
Together with suppliers, we are working on return procedures for transport materials so these can be reused or processed. For example, 3,760 defective containers (approx. 8.2 metric tons) were returned to our supplier for regranulation or reuse.
Another project involves the use of a paper winder in the WAVE24 central warehouse; WAGO is the first company in the DACH region to make use of this technology. The system is integrated into an automated system and replaces plastic film with sturdy paper winding, allowing up to 60 pallets per hour to be packaged efficiently without plastics.
