Topics 18 January 2023

E-Mobility – WAGO Solutions for Safe Power Transmission and Management

E-mobility is the present and the future of the automotive industry. WAGO stays committed to building a more sustainable future by working in the direction of making E-mobility a success.

The rise in the demand for greener transportation options has fueled the growth of electric mobility on a worldwide scale.

Bloomberg New Energy Finance expects EVs to account for 10% of all new car sales by 2025 and 58% by 2040. For EV sector, the primary consideration is to secure the battery, the heart of electric mobility, so that it can function well even in a challenging operating environment.

Shaping Sustainable Future Together

The rapid expansion of electromobility is acting as a driver for the energy revolution. With environmental awareness on the rise, reducing greenhouse gas emissions and air pollution has become a global sustainability target.

With reliable solutions, we support our partners in shaping a sustainable future by making

e-mobility success.

Ensuring Electric Vehicle Battery Safety

Ensuring safety is a significant consideration for the battery industry. Battery is the most sensitive and one of the most expensive parts of electric mobility. Most designers of battery-related applications face a challenge in keeping the battery in good condition for a longer period.

Ensuring the safe functioning of electric vehicle batteries at all times is now a priority. Connectors play a pivotal role as they provide secure power transmission for the output of the battery's energy.

Fast, reliable, and consistent safe charging has been a priority. In response to increasing demand for fast charging, battery designers aim to design batteries that can be charged from 0% to 100% in no time. However, danger may occur as this model inevitably creates potentially dangerous high heat. Thus, components of battery-related applications are the crucial factor that can influence the stable operation of the battery.

Connector, playing the role of a vital component, is used to attach batteries in a formation rectifier circuit. It acts as a bridge that joins electric circuits together. Its function is simple, but if not used or designed correctly, it can have devastating effects. A poor connection may cause high resistance, an electrical short circuit, high heat condition, and even may explode the battery. Thus, choosing a high-quality and solid connector is critical.

Meanwhile, the challenging operating environment is a concern; battery related-applications such as e-bikes, e-scooters, cargo bikes, and battery chargers that must be operated outdoors are exposed to water, dust, and harsh temperatures. A strong design with an anti-vibration connector is also required because vibration and shock to a battery can limit its lifespan or harm the battery pack's structure.

WAGO Pluggable Connectors with Locking Levers

Given the challenge of the battery of the E-Mobility sector, WAGO is committed to designing connectors to meet the requirements by developing novel techniques. With a robust design, WAGO wiring connectors are in use for battery applications, especially on an e-bike, e-cargo, e-motor, e-car, electric boat, and battery management system (BMS).

Besides regular high-performance wiring connectors, WAGO has also developed pluggable connectors with locking levers. The most popular 831 & 832 series (6*76A) can bring power and signal to applications and are ideally suited for EV battery projects.

Why WAGO Connectors?

Pluggable connectors with locking levers
Can withstand a wide temperature range from -60°C to +105°C and are resistant to humidity, water, and dust
Offers the best resistance from vibrations thanks to Spring pressure levertechnology

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Application

EV Charging Infrastructure and Load Management

Public and private charging for electric vehicles is a challenge for the power grid with the enormous growth in e-charging stations. A charging and load management system is required to monitor energy flows and prevent grid overloads.

The issue of E-Mobility is now economically manageable, thanks to versatile, future-proof load management solutions for grid integration and control of the charging infrastructure by WAGO.

In the area of charging infrastructure for e-mobility, WAGO offers customized solutions for connection and energy flow control. Systems for managing the load of electric vehicles give you more control over when and how the charging stations are utilized, optimizing savings.

Benefits of a WAGO-powered Load Management System

Several interfaces and protocols to facilitate easy communication connection between various manufacturers and loads
Wide range of automation, connection technology, and interface electronics products to facilitate dynamic and modular hardware design
Expertise, years of experience working with different charging station manufacturers to build solutions for their customers, and technical assistance for projects with an industry-specific focus

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