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Referencje 26 kwietnia 2022

Wzrost jakości i produktywności
dzięki złączom sprężynowym WAGO z dźwignią

Wyraźna redukcja kosztów i nakładów pracy przy jednoczesnym wzroście bezpieczeństwa i niezawodności własnych produktów – to właśnie osiągnęła amerykańska firma Powell Industries dzięki zastosowaniu systemu wielowtyków WAGO. Powell Industries jest liderem na rynku modułowej aparatury elektrycznej i już teraz jako kolejny cel wyznaczył sobie wzrost jakości i wydajności. Aby to osiagnąć, w swoich systemach Power Control Rooms (PCR^®), firma chce wykorzystać prostą i beznarzędziową technikę połączeń sprężynowych WAGO z dźwignią.

Wzrost jakości i produktywności dzięki produktom WAGO:

większa obciążalność prądowa wielowtyków z dźwignią do PCB z serii 832
przyspieszenie montażu i obniżenie kosztów poprzez zastosowanie techniki połączeń sprężynowych
bezpieczne i łatwe podłączanie przewodów dzięki beznarzędziowej obsłudze

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Powell Industries to strategiczny dostawca zintegrowanych systemów do dystrybucji i zarządzania energią elektryczną. Jednym z rozwiązań oferowanych przez firmę są systemy „Power Control Room“ (PCR^®) składające się z kontenerów wyposażonych w szafy sterownicze i układy sterowania. Rozwiązanie stosuje się w wielu gałęziach przemysłu, m.in. jako podstacje w projektach naftowych i gazowych oraz w systemach transportowych. „Dostarczamy i montujemy nasze systemy PCR^® we wszystkich 50 stanach USA oraz w ponad 70 krajach na całym świecie – od upalnych i pustynnych terenów Arabii Saudyjskiej, aż po mroźne, północne stoki Alaski" – wyjaśnia Rick Deiss, Production Designer.

Optymalizacja produkcji, transportu i połączeń za sprawą dźwigni

Aby uczynić swoje systemy PCR^® jeszcze bardziej innowacyjnymi, firma z Houston postawiła na wielowtyki WAGO z dźwignią, z uwagi na ich beznarzędziową obsługę oraz odporny na wibracje zacisk sprężynowy Push-in CAGE CLAMP^®. Wielowtyki WAGO z dźwignią oferują unikalną na skalę światową możliwość beznarzędziowego montażu przewodów, co w szczególności upraszcza, przyspiesza i zwiększa bezpieczeństwo podczas realizacji oprzewodowania zarówno w zakładzie, jak i na obiekcie u klienta. Dzięki temu stanowią one rzeczywistą wartość dodaną, zwłaszcza w przypadku rozległych, kontenerowych systemów sterowniczych i rozdzielczych. „Niektóre rozwiązania PCR^® są tak duże, że muszą być dzielone i wysyłane w częściach“, wyjaśnia Rick Deiss, Production Designer w Powell Industries.

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W przypadku montażu rozległego Power Control Room najpierw łączy się ze sobą fizycznie poszczególne pomieszczenia/sekcje. Następnie kable łączące poszczególnych sekcji należy bezpiecznie podłączyć w skrzynkach rozgałęźnych, tzw. „split-boxach“. Przed wysyłką do klienta kompletny PCR® jest demontowany, a kable rozłączane – co dzięki wielowtykom WAGO z dźwignią nie stanowi obecnie żadnego problemu. Jednak nie zawsze tak było.

W przeszłości podczas wysyłki połączenia przewodów w skrzynkach rozdzielczych często ulegały poluzowaniu z powodu wibracji i błędów instalacyjnych. Dlatego po dostarczeniu systemu, przed połączeniem każdej sekcji, instalatorzy musieli sprawdzać wszystkie połączenia w skrzynkach i w razie potrzeby dokręcać śruby za pomocą skalibrowanego śrubokręta dynamometrycznego. „Było to naprawdę żmudne, czasochłonne i kosztowne, nie tylko ze względu na czas pracy. Co roku musieliśmy także kupować i kalibrować odpowiednie narzędzia“, wspomina Rick Deiss.

Poprawa integralności połączeń w obwodach siłowych i sterowniczych – opcja, która stała się rozwiązaniem

Nie ulegało wątpliwości, że aby zmniejszyć koszty produkcji i nakłady pracy, należało poprawić integralność połączeń obwodów siłowych i sterowniczych. „Poszukiwaliśmy rozwiązania, które umożliwiłoby rozłączanie połączeń elektroenergetycznych w prosty sposób“, wyjaśnia Deiss. Jedną z opcji były wielowtyki WAGO do PCB z bezobsługowym zaciskiem sprężynowym Push-in CAGE CLAMP®, a konkretnie MULTI CONNECTION SYSTEM MCS MAXI 6 z serii 831.

Możliwość przetestowania produktów oraz wizyta w fabryce WAGO w Niemczech przekonały ostatecznie kierownictwo Powell Industries i sprawiły, że opcja stała się rozwiązaniem. „Widziałem, jak są produkowane te części oraz jak wielu testom podlegają. Byłem zaskoczony wysoką jakością produktów WAGO i tym, jak dobrze wytrzymywały te liczne, wymagające testy. Wielowtyki WAGO do PCB są dokładnie tym, czego szukaliśmy. To naprawdę innowacyjne produkty, które świetnie pasują do naszych systemów PCR^® i dzięki którym możemy oferować naszym klientom wartość dodaną oraz umacniać pozycję lidera na rynku”, mówi Deiss.

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Nowy wymiar wydajności i zastosowań

Dzięki współpracy z WAGO od 2016 r. czynności takie jak zarabianie końcówek przewodów oraz dokręcanie poluzowanych śrub w połączeniach przewodów przewodów elektrycznych do AWG 8 należy już w Powell Industries do przeszłości. Zastosowanie produktów WAGO z zaciskiem sprężynowym przyspieszyło proces produkcji oraz montażu i demontażu elementów w celu wysyłki, co finalnie obniżyło koszty i nakłady pracy.

Aktualnie Powell Industries jest w trakcie opracowywania systemu połączeń wtykowych z wykorzystaniem wielowtyków WAGO MCS MAXI 16 z serii 832 wraz z adapterem na szynę montażową do stosowania w obwodach elektroinstalacyjnych. Również w tych zastosowaniach firma chce używać zacisku Push-in CAGE CLAMP^®. „Wielowtyki do PCB WAGO z serii 832 mają większą obciążalność prądową, dzięki czemu będziemy mogli je stosować do połączeń z przewodami o średnicy do AWG 4. Obecnie nadal potrzebujemy końcówek kablowych i połączeń dokręcanych właściwym momentem dla przewodów o rozmiarze większym niż AWG 8" – wyjaśnia Deiss, wskazując możliwości optymalizacji.

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Dla firmy szczególnie interesującą opcją są opracowane przez WAGO rozwiązania z dźwignią, które można obsługiwać w sposób jednoznaczny i bez użycia narzędzi na całym świecie. Deiss jest pewien, że dzięki sprawdzonej technice połączeń sprężynowych Push-in CAGE CLAMP^® oraz nowym wielowtykom z dźwignią do PCB, Powell Industries jeszcze bardziej przyspieszy i uprości proces realizacji oprzewodowania, umacniając tym samym swoją pozycję pioniera w projektowaniu urządzeń elektrycznych.

Inne produkty do szaf sterowniczych

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Dowiedz się więcej:

Technika podłączania z zaciskiem Push-In i dźwignią na płytce drukowanej

Bezpieczna, beznarzędziowa i intuicyjna obsługa – to właśnie oferuje uznana na całym świecie technika zacisku z dźwignią, zastosowana w złączach i wielowtykach WAGO do PCB dla przewodów o szerokim zakresie przekrojów. Dźwignia jest optymalnym rozwiązaniem, zwłaszcza przy montażu urządzeń na obiekcie. Poznaj zalety tych rozwiązań i możliwości ich zastosowania!

Przetestuj złącza i wielowtyki WAGO do PCB

Poznaj zalety techniki podłączania przewodów do PCB – z dźwignią lub bez. Zamów wzorzec i wypróbuj bezpłatnie nasze kompaktowe złącza i wielowtyki do PCB.

Dane CAE do układów i projektów PCB

Łatwe projektowanie płytek drukowanych! Oszczędź swój cenny czas i skorzystaj z bezpłatnych danych projektowych WAGO PCB. Oferujemy gotowe do pobrania i wykorzystania w projektowaniu CAE pliki schematów i masek lutowniczych (footprints) w ponad 20 różnych formatach do wszystkich popularnych systemów CAE.

Wzrost jakości i produktywności dzięki złączom sprężynowym WAGO z dźwignią