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Kundapplikation 21 mars 2021

Transparens för framdrivning

Oavsett om det är en lyxbåt, ett kryssningsfartyg eller ett specialfartyg – dieselelektriska drivsystem ger stora fördelar överallt där den elektriska energiförbrukningen är hög. Detta är en av SAM Electronics kärnkompetenser. Detta företag är specialiserat på marina elektriska och elektroniska system. I designen av innovativa framdrivningslösningar förlitar sig det Hamburg-baserade företaget på flexibiliteten och tillförlitligheten hos WAGOs I/O-system.

SAM Electronics, ett dotterbolag till L-3 Communications, är världsledande inom marina elektriska och elektroniska system. I mer än 100 år har SAM Electronics utvecklat produkter och system för både sjöfart och marina applikationer. Med mer än 600 anställda vid huvudkontoret i Hamburg, Tyskland och nästan 1400 anställda över hela världen, erbjuder företaget innovativa och kundorienterade lösningar. Dessa inkluderar energiproduktion och distribution, fartygskommunikation och navigering, maritim automatisering och säkerhets- och övervakningssystem samt underhåll och framdrivningsteknik. Företagets serviceportfölj driver sortimentet från mindre paket till integrerade system och nyckelfärdiga lösningar, inklusive planering, teknik, produktion och installation ombord.

Propulsionsstyrning – så här stöder WAGO dig:

Använda data för att förbättra pålitligheten

Dieselelektriska drivenheter erbjuder stora fördelar – särskilt för kryssningsfartyg, yachter och specialfartyg. Enheterna går tyst och med minimal vibration och kan utformas som redundanta system med exceptionell tillförlitlighet, samtidigt som de ger maximal manövrerbarhet och möjliggör hög automatiseringsnivå. För att förhindra fel och driftsfel är det viktigt att övervaka och kontrollera alla funktioner och nyckelparametrar. Därför måste en mängd olika processrelaterade data samlas in från decentraliserade noder. Till exempel: Hur hög är användningsgraden för de olika propeller- och thrustermotorerna? Hur många driftstimmar kan de gå? Är motoraxlarna tillräckligt smorda? Hur är temperaturen på transformatorerna och kylvätskorna relaterade till varandra? Att svara på sådana frågor gör det möjligt att effektivisera propulsionsstyrningen samtidigt som systemets tillförlitlighet ökar.

Manövrerbar i alla situationer

För att ge absolut tillförlitlighet använder SAM Electronics en redundant dieselelektrisk drivningslösning. Konventionella mekaniska dieselsystem fungerar vanligtvis med dieselmotorer direkt kopplade till en specifik propeller; dieselelektriska drivenheter, å andra sidan, drar nytta av dieselmotorer som kan driva vilken propeller som helst. Motorerna driver generatorer som matar elkraft till en gemensam samlingsskena som försörjer de elektriska drivenheterna och alla andra laster. Därför är tillgången på en drivenhet oberoende av tillgången på en enskild dieselmotor. Denna fördel ger fartyget maximal manövrerbarhet – även i extrema väder- eller miljöförhållanden. Samtidigt är endast så många dieselmotorer anslutna till den inbyggda strömförsörjningen som krävs av det nuvarande energibehovet. Detta sparar dieselmotorns funktion, samtidigt som motorerna kan fungera med maximal effektivitet. Denna lösning används för en mängd olika motorstorlekar från 1 till 21 MW. Varje drivenhet är vanligtvis utrustad med sin egen frekvensomformare, ofta med motsvarande transformatorer, och fungerar oberoende. Detta gör datautbytet mellan dessa enheter och centralenheten desto viktigare.

Enhetliga standarder

SAM Electronics förlitar sig på WAGO-I /O-SYSTEM 750 för att samla in all relevant information från drivsystemet och fjärrstyra systemet från Motor Control Room (ECR) eller från bryggan. Med detta system kan SAM Electronics konfigurera varje nod för att uppfylla individuella krav. Systemet erbjuder moduler för olika potentialer och analoga signaltyper. 1-, 2-, 4-, 8- och 16-kanals digitala in-/utgångsmoduler kan kombineras efter behov, vilket ger en hög grad av granularitet och flexibilitet. Denna finkorniga modulära design möjliggör extremt kompakta storlekar. Faktum är att den rymmer upp till 16 kanaler i en modulbredd på 12 mm (1/2″).

Anpassningsbar modulprincip

Denna modulära design kan också ses i det faktum att systemet erbjuder lämpliga fältbussstyrenheter och kopplare för alla standardprotokoll. En mängd olika fältbussystem används vanligtvis i skeppsbyggnadstillämpningar, beroende på nivån inom fartyget. Medan kommunikationen huvudsakligen utförs via ETHERNET på bryggan, utbyts data från ECR-systemet i första hand via Modbus® eller CAN. RS-485-gränssnittet används också i många områden. Denna mångfald har lett till att SAM Electronics litar på WAGO-I/O-SYSTEM som en skalbar standardkomponent, från maskinrummet ända upp till bryggan. ”En del av vår strategi är att förlita oss på standardiserade komponenter när det är möjligt”, förklarar Rainer Genilke, projektledare för Drive Systems på SAM Electronics. ”Det är extremt fördelaktigt för oss att flexibelt samla på alla viktiga data i hela drivsystemet med WAGO-I/O-SYSTEM och en handfull komponenter – och denna förmåga sträcker sig över alla typer av fartyg och drivkapacitet. Denna aspekt spelar en viktig roll inte bara i planering och lagerhantering utan också för reservdelspaketet som medförs ombord.”

Upprätthålla flexibilitet från fartygsdesign till lansering

Justeringar och ändringar krävs ofta under ett till två års byggfas av ett fartyg. Elsystem måste också anpassas och utökas om en annan typ av systemgränssnitt ombord eller ytterligare komponenter krävs. Detta kan enkelt implementeras med hjälp av det modulära WAGO-I/O-SYSTEMET; det enda kravet på långsiktig planering är tillräckligt med utrymme i kontrollskåpet. Dessutom uppskattar Rainer Genilke det faktum att distribuerade enheter enkelt kan konfigureras med WAGOs fjärr-I/O-lösning. Konfigurationen utförs med WAGO-I/O-CHECK idrifttagningsverktyg, som ger en omfattande utvärdering av systemets ledningar och funktionalitet, utan att systemets styrenhet redan måste vara installerade.

Allt som återstår är att ansluta strömförsörjningen och fältbusskablarna, och systemet är klart för drift. ”Vår senaste design ger oss insikt i alla relevanta drivsystemdata via satelliter efter släpp av besättningen”, förklarar Rainer Genilke. Om fel uppstår till sjöss kan en specialist utföra fjärrdiagnostik direkt från kontoret för att avgöra om ett serviceteam krävs eller om reservdelar måste skickas till närmaste hamn.

Uppfyll kundförfrågningar med WAGO-I/O-SYSTEM

"Vi blev sålda på WAGO-I/O-SYSTEMET eftersom det gör att vi kan uppfylla nästan alla våra kundkrav för drivenhetsteknik", sammanfattar drivenhetsexperten. ”Vi värdesätter också vårt samarbete med WAGO på grund av deras erfarenhet av den marina industrin. Liksom så många WAGO-komponenter har I/O-systemet använt alla större internationella varvsgodkännanden och är lämpligt för användning på bryggan nära kompassen. I ett speciellt fall lyckades WAGO till och med få certifiering för komponenter som ännu inte hade godkänts.”

Text: Jörg Schomacker | WAGO

Foto: SAM Electronics, Hauke Hass/vor-ort-foto.de

Produktrubrik

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WAGO på arbetet

Ytterligare kundapplikationer från området för propulsionsstyrning

WAGO har genomfört många intressanta projekt inom marina och offshore-sektorer Läs mer här om de senaste.

Läs mer

Fler Marina applikationer

Vare sig det gäller Maritime 4.0, propulsionsstyrning eller tankballast och lasthantering – WAGO erbjuder lösningar för alla utmaningar till sjöss.

Tankballast och last

Perfekt balans

Att upprätthålla stabilitet i hårt väder är viktigt för fraktare. Tillförlitliga tankbalastsystem är nyckeln till detta – med lösningar från WAGO.

Däckshantering och kranar

Säker dygnet runt

WAGOs underhållsfria och säkra lösningar är beprövade under även de mest krävande förhållanden och håller bogserbåtar och kranar redo för användning när som helst.

Larm och övervakning

Tillförlitlig signalbearbetning

Samla, villkora och visualisera data, och i värsta fall, utlös larm: Larm- och övervakningssystem med WAGO-teknik får jobbet gjort.

Kabinautomation

Säkerhet och komfort

WAGOs kostnadseffektiva, pålitliga anslutningslösningar utgör den elektriska arkitekturen för inbyggda bekvämligheter.