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Kundapplikation

Ljusa utsikter på gatan

Gatubelysning blir en allt större energikostnadsfälla för städer, eftersom de fortfarande använder belysningsteknik från 1960-talet. Effektiv LED-teknik ersätter kvicksilverlampor: Den nya Vulkan-serien från Nordeon i Springe, Tyskland ger imponerande bevis på de besparingar som LED-gatlyktor kan uppnå. Nordeon använder innovativ anslutningsteknik från WAGO för komponentinstallation för att skräddarsy sina modulära belysningslösningar perfekt till specifika gatuförhållanden.

Gatubelysning har en verklig potential – särskilt när stadskassan är tom. Om städer och städer investerar i effektiv belysningsteknik kan de spara upp till 80 procent på el, enligt branschgrupper som den tyska föreningen för elektriska och elektroniska tillverkare (ZVEI). En snabb inblick i Tyskland gör beloppen tydliga: besparingar på 2,2 miljarder kilowattimmar, vilket enligt ZVEI motsvarar 1,4 miljoner ton CO2 och 400 miljoner euro på elräkningen till ett pris av 18 cent per kW/h . Lagstiftning för att motverka användning av ineffektiv teknik är också en faktor: Först blev de välbekanta gamla glödlamporna inte kvalificerade för CE-godkännande, sedan följde kvicksilverånglampor 2015.

Vulkan-serien från Nordeon

Modulära byggsatser för perfekt belysning
Flexibel eftermontering
Innovativ, ekonomisk teknik
Beständighet

Modulära byggsatser för perfekt belysning

LED-gatlyktor är betydligt mer innovativa och – vad som är viktigast – ekonomiska. För att göra det så enkelt som möjligt för städer och städer att konvertera till denna teknik för att tillförlitligt belysa gator, parker och trottoarer, designar tillverkare som Nordeon sina LED-gatlyktor som modulära produktsatser. Dessa inkluderar allt som krävs för rätt effekt, belysning och eftermontering.

Företaget introducerades för första gången på mässan Light+Building 2016 och utvecklade modelllampan V3610 för användning i bostadsområden och sidogator under varumärket "Vulkan." V3610 finns med tre ljuseffektnivåer beroende på användningsförhållanden och tillgängligt utrymme. För de olika alternativen skalar Nordeon helt enkelt antalet LED-kretskort. Upp till tre kan kombineras och bildar en sammansättning bestående av 24 högeffektiva, högeffekts LED-lampor. Varje modul, utrustad med åtta lysdioder, är baserad på ett kretskort med en aluminiumkärna som effektivt leder bort värmeförluster från lysdioderna genom lampans platta aluminiumhölje.

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"Vi räknar med en livslängd på minst 100 000 timmar", säger produktchef Sascha Müller och tillägger att livslängden är mycket beroende av hur mycket den rådande temperaturen håller sig inom toleransområdet under drift. Standardtestet utförs vid 25 grader. "I Tyskland är det årliga genomsnittet bara 10–12 grader Celsius, vilket bidrar till att förlänga livslängden." Som en tumregel fördubblar en minskning med 10 grader Kelvin livslängden Müller uttrycker det enkelt: "Värme är ofta förödande för lysdioder."

Fyra kablar krävs för att ansluta LED-korten: två för de positiva och negativa polerna för DC-försörjningen, samt ytterligare två för den ytterst viktiga temperaturövervakningskretsen. "Vi har integrerat temperaturdioder i modulerna, vilket ger oss möjlighet att mäta temperaturen på lysdioderna i ljusdrivaren och hålla den inom toleransintervallet", säger Müller. Blir det för varmt sänker ljuset strömmen eller släcks vid behov helt. När komponenterna har svalnat tillräckligt tänds belysningen automatiskt igen. I slutändan är driftsäkerhet och livslängd kärnan i detta kontrollkoncept.

Nordeon använder 2060 Seriens SMD PCB plintar, omarbetad av WAGO för över ett år sedan, för att ansluta LED-kretskorten till drivers för dessa utomhusljus. Funktionellt hänvisar termen "driver" till den elektroniska LED-förkopplingsenheten, som ansvarar för hela styrningen av belysningsutrustningen, samt likströmsförsörjningen som levererar 24 volt per modul. Om två moduler kopplas i serie ökar spänningen till 48 volt.

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Genom en nyutvecklad plastformulering, samt mindre designförbättringar, har WAGO lyckats göra SMD PCB plintar mer robusta med längre livslängd. Plintarna rymmer EQ och RQ ledare med tvärsnitt mellan 0,2 och 0,75 mm². Tack vare WAGOs beprövade Push-in CAGE CLAMP^® teknologi, hålls de elektriska anslutningarna säkert via fjädertryck. Jämfört med skruvplint är fjäderplintens anslutningar betydligt mer motståndskraftiga mot vibrationer och materialexpansion orsakad av säsongsväxlingar. Och det är just de miljöförhållanden som dessa utomhuslampor, som Nordeon tillverkar under varumärket Vulkan vid sin fabrik i Springe, Niedersachsen, utsätts för. En annan höjdpunkt i den nya 2060-seriens SMD PCB-plintar: möjligheten till helautomatisk installation på kretskort med robotar.

Vid fabriken i Springe använde Nordeon prefabricerade kretskort tillverkade i en av företagets andra fabriker. Företaget levererar V3610 klar för anslutning, inklusive en robust flexibel kabel, i form av en 3 x 1,5 mm fyrkant. Eftersom vinkeln på lyktstolpsanslutningen kan justeras kan lamporna till och med ersätta gatubelysning på böjda armstolpar med 15 graders vinkel. Den idealiska monteringshöjden för V3610 är mellan 3,5 och 6 meter. Seriens modulära tillvägagångssätt gäller mer än bara kraften – linskonfigurationen är också modulär, vilket tillåter ett standardiserat utbud av lösningar för kunder att ge idealisk ljusfokus/spridning. Nordeons huvudkunder är städer – och de använder mycket lampor.

"Att dividera antalet invånare i en stad med tio i genomsnitt ger dig en ganska tillförlitlig uppskattning av antalet lampor", förklarar Müller. I Tyskland betyder det cirka åtta miljoner gatubelysningar – med enorm potential för eftermontering av effektiv LED-teknik. Strax väster om Tyskland kan vi se ett fint exempel på vad som kan uppnås. Den holländska ön Texel har satt upp målet om en klimatneutral strömförsörjning till 2020. Dess tillvägagångssätt inkluderar att etablera sin egen strömförsörjning med hjälp av sol- och tidvattenkraftverk. Drastiska minskningar av energiförbrukningen kommer också att vara nödvändiga, så ön har satt upp V3630-gatlyktorna i olika effektsteg, med ett ljushanteringssystem med öppen källkod integrerat i lamporna. För att säkerställa att sådana ansträngningar också lönar sig ekonomiskt gör Nordeon sin Vulkan-serie visuellt attraktiv, samtidigt som man prioriterar förhållandet mellan pris och prestanda.

Av Patrick Schirrmacher | 2016-11-09

Produktöversikt

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