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Connexion de circuits imprimés en pratique

18 avril 2024

DU CAPTEUR JUSQU'À LA COMMANDE DU BÂTIMENT : TRANSMISSION DE SIGNAUX AVEC DES BORNES POUR CIRCUITS IMPRIMÉS

Des capteurs sont indispensables pour une surveillance optimale et efficace de la climatisation dans les bâtiments. Ils mesurent la température, l'humidité de l'air et plus encore et contribuent ainsi à une atmosphère agréable. Afin d'alimenter les capteurs en tension et de transmettre les valeurs mesurées sous forme de signaux électriques, une technique de connexion de circuit imprimé appropriée est nécessaire.

Qu'ont en commun le KaDeWe de Berlin, le château de Nymphenburg à Munich et la station de recherche polaire « Princesse-Elisabeth » en Antarctique ? Ils disposent tous de capteurs pour l'automatisation intelligente d'espace de Thermokon - le fabricant de capteurs et de systèmes de capteurs de Mittenaar en Hesse centrale. Depuis plus de trois décennies, l'entreprise est synonyme de valorisation des bâtiments intelligents. Leurs capteurs font l'acquisition, entre autres, de manière fiable, de l'humidité relative, de la qualité de l'air, de la température et de la luminosité et posent ainsi une première pierre pour la technologie de climatisation à efficacité énergétique dans les bâtiments.

Câblage au niveau du signal avec le système picoMAX®

Forme compacte : espace de montage nécessaire réduit de 30 %
Confortable et facile : câblage à la main dans les endroits difficiles d'accès
Assemblage sans perte de pôles : nombre de points de serrage extensible selon les besoins

Capteurs : les organes sensoriels d'un bâtiment

Les capteurs agissent comme des organes sensoriels d'un bâtiment et peuvent y être trouvés des centaines de fois. Le plus souvent, ils sont montés de manière imperceptible - sur la façade extérieure, bien en haut sous le plafond ou dans le canal de ventilation. Qu'il s'agisse d'un centre commercial, d'un aéroport, d'un immeuble de bureaux ou d'un hôtel. Ils perçoivent les influences extérieures telles que l'humidité et la qualité de l'air, la température et la luminosité, convertissent ces propriétés physiques ou chimiques en signaux électriques et les transmettent au système de commande. Les exploitants de bâtiment atteignent ainsi une qualité d'espace optimale. Le capteur est ainsi une interface importante entre l'environnement et l'automatisation du bâtiment.

Pour que le capteur puisse fonctionner correctement, il faut une borne pour circuit imprimé fiable qui alimente l'appareil en tension et transmet les valeurs mesurées sous forme de signal électrique. Pour cela, Thermokon utilise dans une grande partie de ses capteurs la borne pour circuits imprimés enfichable picoMAX® eCOM de WAGO comme interface entre la commande de bâtiment et le capteur.

Système de connecteurs picoMAX® pour câblage facile

picoMAX® est le système de connecteur compact qui utilise la force de contact d'un ressort unique en acier chrome-nickel : à la fois pour le serrage du conducteur raccordé et pour le contact du connecteur mâle. Ainsi, picoMAX® est nettement plus compact que les autres systèmes de connecteurs. picoMAX® peut être installé sur les circuits imprimés en tant que connecteur classique et la variante picoMAX® eCOM en tant que borne pour circuit imprimé enfichable.

Thermokon et WAGO entretiennent un partenariat étroit depuis environ 20 ans. C'est ainsi que le connecteur du fabricant de Minden a également été choisi lors du développement de la gamme de produits actuelle de capteurs de Thermokon. « Nous avons imprimé les prototypes de nos capteurs avec une imprimante 3D et avons intégré différentes bornes dans les prototypes. Nous les avons ensuite donnés aux installateurs qui ont monté et testé les capteurs. Après l'évaluation de ces tests, nous sommes arrivés à la conclusion que picoMAX® est le mieux adapté à notre application », explique Dominique Alt, responsable de la gestion des produits chez Thermokon, en décrivant le choix du connecteur de WAGO

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Rendre enfichables les circuits imprimés

Thermokon utilise picoMAX® eCOM dans la plupart des capteurs. Cette variante se passe de boîtier pour connecteurs mâles - le connecteur femelle est donc soudé sur le circuit imprimé comme une borne pour circuit imprimé classique. La différence : la borne est cependant amovible comme un connecteur de circuits imprimés, ce qui permet un câblage à la main. Elle permet de réaliser l'enfichage direct du circuit imprimé. Thermokon a opté pour les modèles aux pas de 3,5 mm et 5,0 mm - selon l'application, en version droite ou coudée.

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Pour chaque valeur mesurée, un point de serrage

Thermokon offre des capteurs qui mesurent l'humidité de l'air, la température ou la qualité de l'air. De plus, il existe des solutions tout-en-un qui couvrent tous les domaines de mesure. Ainsi, pour chaque application, on peut monter le capteur adapté. « Plus nous avons de valeurs mesurées, plus nous avons besoin de points de serrage », explique le chef de produit. Les bornes utilisées disposent de deux à six points de serrage, ce qui permet de couvrir toutes les plages de mesure. Les installateurs peuvent insérer des conducteurs rigides et souples avec embout d'extrémité directement dans la borne via la connexion Push-in CAGE CLAMP®. Fondamentalement, picoMAX® peut même être juxtaposé sans perte de pôles, de sorte que le nombre de points de serrage peut être étendu selon les besoins.

Étant donné que les capteurs dans le monde entier, de l'Antarctique froid aux zones désertiques, comme à Oman, doivent faire l'acquisition et la transmission fiables de valeurs de mesure, la technologie de raccordement des circuits imprimés doit également répondre à ces différentes zones climatiques. picoMAX® a une plage de température limite de -60 à +100° Celsius et résiste ainsi à la chaleur et au froid.

« Nous avons toujours utilisé des bornes WAGO. D'abord de façon occasionnelle, maintenant comme standard. En plus de notre partenariat, les avantages de picoMAX® étaient la cerise sur le gâteau pour que tout s'adapte », se félicite Dominique Alt pour sa collaboration avec WAGO. « La tendance est au multi-capteurs, c'est pourquoi nous travaillons actuellement sur des capteurs de plafond adaptés. Ici aussi, nous misons sur WAGO », explique le chef de produit Thermokon.

API - Transmission de données avec une seule paire de fils

Pour rendre les bâtiments et l'automatisation d'espace encore plus intelligents, certaines bornes et connecteurs pour circuits imprimés comme picoMAX® sont compatibles SPE. SPE signifie Single Pair Ethernet - un type de transfert de données. Il simplifie la communication et permet le transfert de données du niveau de terrain vers le cloud. Contrairement à ETHERNET classique, le SPE se passe d'une seule paire de brins et est standardisée dans l'IEEE : la nouvelle technologie a le potentiel de réduire le nombre de transitions réseau et de permettre ainsi au mieux une communication IP sans interruption.

Single Pair Ethernet établit un pont entre tous les niveaux de la pyramide d'automatisation et ouvre la voie à un flux de données sans entraves : En particulier sur le "dernier" kilomètre, c'est-à-dire au niveau du terrain, là où se trouvent les capteurs, il assure une plus grande largeur de bande, de sorte que l'économie excessive de données appartient au passé.

Avec ses multiples caractéristiques (entre autres 10BASE-T1L, PoDL, Multidrop), le SPE est considéré comme une technologie clé - car elle offre non seulement le potentiel de remplacer le câblage de communication précédent, mais aussi de créer une base de communication uniforme. « Cela fait de SPE un accélérateur pour la communication capteur-cloud, comme nous en avons besoin dans les applications Industrie 4.0 ou IIoT », déclare Marco Henkel, vice-président de la gestion des technologies chez WAGO.

Connectez simplement le Single Pair Ethernet

Et picoMAX® dispose précisément de cette technologie. Ainsi, la borne pour circuits imprimés peut transmettre des signaux directement du capteur aux services cloud - et cela avec une installation incroyablement simple avec seulement une paire de fils que l'installateur enfile directement dans la borne.

Avec l'API, les efforts de câblage sont réduits et les données se trouvent directement là où elles doivent être traitées ultérieurement. Cela facilite également la mise en réseau des zones difficiles à atteindre. Cela peut simplifier le contrôle et la régulation de la température, de l'humidité et de la qualité de l'air ainsi que de la luminosité à l'aide de capteurs dans de très grands bâtiments tels que des aéroports, des parcs de loisirs ou des halls de stockage, car SPE peut franchir des distances allant jusqu'à 1 000 mètres avec PoDL (Power over Data Line).

Il est donc également important pour le fabricant de capteurs Thermokon de tenir compte de Single Pair Ethernet lors du développement de nouveaux produits. « Notre objectif est d'adopter cette nouvelle technologie pour notre gamme et d'améliorer les appareils. Dans ce contexte, il est très important pour Thermokon que des partenaires comme WAGO fassent de même. Et bien sûr, picoMAX® est compatible SPE », explique Dominique Alt, décrivant la nécessité d'une technique de raccordement d'appareils compatible SPE pour Thermokon.

Un autre avantage est que le problème des faces d'accouplement provoqué par les bornes pour circuits imprimés est éliminé. Il existe actuellement sur le marché six faces d'accouplement IP20 standardisées pour les connexions Single Pair Ethernet. "Le pire des cas serait que l'utilisateur se retrouve toujours avec le mauvais connecteur devant la mauvaise prise, même s'il n'utilise que des produits conformes à la norme", explique Marco Henkel, décrivant l'inconvénient de nombreuses faces d'accouplement. picoMAX® est qualifié selon la norme CEI 63171 et permet une connexion Single Pair Ethernet avec une connexion particulièrement simple car aucune fiche spéciale n'est nécessaire. "Il suffit de couper le conducteur à la longueur appropriée, de dénuder l'isolant, de l'insérer dans la borne PCB et c'est parti", explique Viktor Dick, Product Manager PCB Connections chez WAGO, le câblage d'une connexion Single Pair Ethernet avec des bornes PCB. "Le meilleur connecteur est celui dont vous n'avez pas besoin", souligne Viktor Dick.

Recommandations de produits

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