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Printplaataansluiting in de praktijk

18 april 2024

VAN DE SENSOR NAAR DE GEBOUWBESTURING: SIGNALEN OVERDRAGEN MET PRINTKLEMMEN

Sensoren zijn onmisbaar voor een optimale en energie-efficiënte bewaking van het klimaat in gebouwen. De sensoren meten temperatuur, luchtvochtigheid en andere waarden en leveren zo een belangrijke bijdrage aan een aangenaam ruimteklimaat. Om sensoren van spanningen te kunnen voorzien én om de gemeten waarden als elektrische signalen over te kunnen dragen, is de juiste aansluittechniek voor printplaten nodig.

Wat hebben het luxueuze warenhuis KaDeWe in Berlijn, slot Nymphenburg in München en het poolonderzoeksstation Prinses Elisabeth in Antarctica gemeen? Alle drie genoemde projecten zijn uitgerust met sensoren voor een intelligente ruimteautomatisering van Thermokon – dé fabrikant van sensoren en sensorsystemen uit Mittenaar in de Duitse deelstaat Hessen. Het bedrijf staat al meer dan drie decennia synoniem voor het upgraden van intelligente gebouwen. De sensoren van het bedrijf registreren waarden zoals relatieve luchtvochtigheid, temperatuur en helderheid uitermate betrouwbaar en vormen hierdoor de basis voor energie-efficiënte klimaattechniek in gebouwen.

Bedrading op signaalniveau met het picoMAX® systeem

Compacte constructie: tot wel 30 % minder ruimte nodig
Comfortabel en gemakkelijk: handmatig bedraden, ook op moeilijk toegankelijke plekken
Rijgbaar zonder verlies van polen: aantal klemmenposities is willekeurig uit te breiden

Sensoren: de zintuigen van een gebouw

Sensoren zijn als het ware de zintuigen van een gebouw en zijn dan ook in grote aantallen in gebouwen te vinden. In de meeste gevallen zijn deze zodanig gemonteerd dat ze niet opvallen – aan de buitengevel, boven het plafond of in ventilatiekanalen. Of het nu om een winkelcentrum, een luchthaven, een kantoorgebouw of een hotel gaat. Sensoren detecteren en registreren externe invloeden zoals luchtvochtigheid, luchtkwaliteit, temperatuur en helderheid, zetten deze fysieke of chemische eigenschappen om in elektrische signalen en dragen deze over aan het besturingssysteem. Hierdoor kunnen exploitanten van gebouwen een optimale ruimtekwaliteit realiseren. De sensor is dus een belangrijke schakel tussen milieu en gebouwautomatisering.

Om een sensor optimaal te kunnen laten werken, is een betrouwbare printklem nodig die het apparaat van spanning voorziet en de gemeten waarden als elektrisch signaal overdraagt. In een groot deel van de sensoren maakt het bedrijf Thermokon gebruik van de insteekbare printklem picoMAX® eCOM van WAGO als interface tussen gebouwbesturing en sensor.

Connectorsysteem picoMAX® voor een eenvoudige aansluiting

picoMAX® is het compacte connectorsysteem dat twee keer gebruikmaakt van de contactkracht van een enkele Cr-Ni-staalveer - zowel om de geleider aan te sluiten als om contact te maken met de connectorpin. Hierdoor is picoMAX® nog compacter dan andere conventionele connectorsystemen. Op de printplaat kan picoMAX® als klassieke connector en in de variant picoMAX® eCOM als insteekbare printklem worden gepland.

Al meer dan 20 jaar werken Thermokon en WAGO als betrouwbare partners samen. Bij de ontwikkeling van de actuele sensorserie heeft Thermokon ook gebruik gemaakt van connectoren van WAGO. "We hebben de prototypes van onze sensoren met een 3D-printer geprint en verschillende klemmen in de prototypes ingebouwd. Vervolgens hebben we de klemmen aan installateurs gegeven die de sensoren gemonteerd en getest hebben. Na de evaluatie van deze tests zijn we tot de conclusie gekomen dat picoMAX® voor onze toepassing de beste optie is", licht Dominique Alt, Head Product Management bij Thermokon, de beslissing voor de connector van WAGO toe.

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Printplaten insteekbaar maken

In de meeste sensoren maakt Thermokon gebruik van picoMAX® eCOM. Deze variant heeft geen pinbehuizing nodig - de vrouwelijke connector wordt daarom op de printplaat gesoldeerd zoals een klassiek printklemmenblok. Het verschil: de terminal kan nog steeds worden verwijderd zoals een printconnector, zodat de bedrading met de hand kan worden gedaan. Hierdoor is de printplaat direct insteekbaar. Thermokon heeft gekozen voor modellen met rastermaten van 3,5 mm en 5,0 mm – afhankelijk van de toepassing als rechte of als haakse variant.

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Voor elke meetwaarde een klempositie

Thermokon levert sensoren die de luchtvochtigheid, de temperatuur of de luchtkwaliteit meten. Bovendien zijn er all-in-one oplossingen die alle genoemde meetvelden afdekken. Hierdoor is voor elke toepassing een passende sensor beschikbaar en monteerbaar. "Hoe meer meetwaarden we hebben, hoe meer klemposities benodigd zijn", aldus de productmanager. De gebruikte klemmen beschikken over twee tot zes klemposities, zodat alle meetvelden afgedekt kunnen worden. Installateurs kunnen massieve en fijnaderige geleiders met adereindhulzen rechtstreeks in de klem steken met behulp van de insteekbare CAGE CLAMP®-aansluiting. In principe kunnen picoMAX® zelfs aan elkaar worden geregen zonder poolverlies, zodat het aantal aansluitpunten naar wens kan worden uitgebreid.

Aangezien de sensoren wereldwijd betrouwbaar meetwaarden moeten registreren en verzenden, van het koude Antarctica tot woestijnzones zoals Oman, moet de PCB-verbindingstechnologie ook bestand zijn tegen deze verschillende klimaatzones. picoMAX® heeft een temperatuurgrensbereik van -60 tot +100 Celsius en is daarom bestand tegen zowel extreme kou als hitte.

"We maken al jaren gebruik van de klemmen van WAGO. Aanvankelijk nog sporadisch, tegenwoordig echter standaard. Naast de goede samenwerking waren met name de voordelen van picoMAX® van doorslaggevend belang om alles sluitend te krijgen", spreekt Dominique Alt vol lof over de samenwerking met WAGO. "De trend gaat in de richting van multisensoren, we zijn nu dus druk bezig met de verdere ontwikkeling van plafondsensoren. En ook hiervoor maken we gebruik van WAGO", laat de productmanager van Thermokon weten.

SPE – gegevensoverdracht met slechts één paar aders

Om gebouwen en ruimteautomatisering nog intelligenter vorm te geven, zijn enkele printklemmen en -connectoren zoals picoMAX® SPE-compatibel. SPE staat voor Single Pair Ethernet – een datatransfertype. Het vereenvoudigt de communicatie en maakt de overdracht van gegevens van veldniveau tot cloud mogelijk. In tegenstelling tot het klassieke Ethernet weet SPE met één paar aders te overtuigen en is bovendien in de IEEE genormeerd: de nieuwe technologie heeft het potentieel om het aantal netwerkovergangen te reduceren en op deze wijze in het beste geval een naadloze IP-communicatie mogelijk te maken.

Single Pair Ethernet slaat een brug over alle niveaus van de automatiseringspyramide en maakt de weg vrij voor een onbelemmerde gegevensstroom: met name op de "laatste" kilometer, d.w.z. op veldniveau, zorgt het voor een grotere bandbreedte, waardoor een overdreven "zuinigheid" met betrekking tot de gegevens overbodig is.

Dankzij de veelzijdige eigenschappen (o.a. 10BASE-T1L, PoDL, Multidrop) geldt SPE als sleuteltechnologie – het biedt niet alleen het potentieel om de tot dusverre toegepaste communicatiekabel te vervangen, maar ook om een uniforme communicatiebasis te creëren. "Hiermee is SPE een versneller voor de zogenoemde "sensor-to-cloud"-communicatie, zoals wij deze in Industrie 4.0- en IIoT-toepassingen nodig hebben", aldus Marco Henkel, Vice President Technology Management bij WAGO.

Single Pair Ethernet eenvoudig aansluiten

En over deze technologie beschikt picoMAX®. Hiermee kan de printklem signalen direct van de sensor aan clouddiensten overdragen – en dat met een ongekend eenvoudige installatie met slechts één paar aders, dat de installateur direct in de klem steekt.

SPE vermindert de bekabeling en de gegevens zijn direct daar waar ze verwerkt moeten worden. Dit betekent dat zelfs moeilijk bereikbare gebieden gemakkelijk in een netwerk kunnen worden opgenomen. Dit kan het bewaken en regelen van temperatuur, luchtvochtigheid, luchtkwaliteit en helderheid met behulp van sensoren in zeer grote gebouwen zoals luchthavens, pretparken of magazijnhallen vereenvoudigen, aangezien afstanden van tot wel 1.000 meter dankzij SPE met PoDL (Power over Data Line) geen enkel probleem zijn.

Ook voor Thermokon, als fabrikant van sensoren, is het belangrijk om bij de ontwikkeling van nieuwe producten rekening te houden met Single Pair Ethernet. “Ons doel is om deze nieuwe technologie toe te passen op ons portfolio en de apparaten te verbeteren. In deze context is het erg belangrijk voor Thermokon dat partners zoals WAGO dezelfde stap zetten. Én dat picoMAX® SPE-compatibel is", licht Dominique Alt de noodzaak van SPE-compatibele aansluittechniek voor apparaten toe.

Een ander voordeel is dat het probleem met het stekereinde door de printklemmen komt te vervallen. Momenteel zijn er zes IP20-stekereinden op de markt beschikbaar die genormeerd zijn voor Single Pair Ethernet-verbindingen. “Het ergste geval zou zijn dat de gebruiker, ondanks het feit dat hij alleen producten gebruikt die aan de norm voldoen, herhaaldelijk wordt geconfronteerd met de verkeerde stekker voor de verkeerde bus,” zegt Marco Henkel, die het nadeel beschrijft van diverse stekkereinden. picoMAX® is gekwalificeerd in overeenstemming met IEC 63171 en maakt een Single Pair Ethernet-verbinding mogelijk met een bijzonder eenvoudige aansluiting, omdat er geen speciale stekker nodig is. "De geleider op de gewenste maat afsnijden, afstrippen, in de printklem invoeren en klaar", licht Viktor Dick, Product Manager PCB Connections bij WAGO, de bedrading van een Single Pair Ethernet-verbinding toe. "De beste steker is de stekker die je niet nodig hebt“, gaat Viktor Dick verder.

Productaanbevelingen

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