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Digital Twin – Helpful Tip: Control Cabinet Manufacturing

 8 February 2021

Efficiency and Precision for Control Cabinets

WAGO Provides the Right Digital Twin for Every Challenge

Traditional control cabinet manufacturing is characterized by a lot of manual production steps. These processes are often time-consuming, expensive and error-prone. In a standard control cabinet, 500 connections are required for the control technology alone, and this includes cables of various colors, cross-sections and assembly types.

Consistent digital processes increase efficiency – and make processes faster, more economical and more precise. The foundation for an optimized process is a digital twin: a digital representation of a real-world object or process. It simulates the production situation and the calculated paths on the computer using 3D measurement.

Digital Twin Requirements

Depending on the specifications, a digital twin may consist of a lot of data, algorithms and sensors. When the production engineering aspect of a digital twin is in the foreground, it tends to be less complex and easier to integrate into ongoing processes. In addition, the digital twin can be linked to information sources and expanded to the point where it becomes an IoT system.

There’s never just the one digital twin; there’s only ever the twin that’s right for the specific challenge and requirements! The process steps in which the digital twin is to be used should be readily apparent.

Top Benefits of WAGO’s Digital Twins in Manufacturing:

  • High-quality, detailed display

  • 28,000 digital twins for 3D data in 60 different formats

  • Most recent standards:


    - Awarded the CADENA gold seal


    - More and more products certified with the “EPLAN Data Standard” or “E³ Premium” quality seals

Benefits of a Digital Twin
in Control Cabinet Manufacturing

A Focus on Manufacturing and Design

  • A detailed, accurate visual representation of an object, including all its different forms of information
  • Wiring can be represented with all wire paths, cable ducts and DIN-rails, as well as all drilled holes and cutouts
  • The three-dimensional display simplifies many tasks, because individual positions in the building system can be more easily identified
  • As a result, manufacturing is faster and the error rate drops significantly
  • Save time and money
  • Status data can be exchanged between the real and digital twin during ongoing operations

Video for Helpful Tip 5