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Referentie 27 augustus 2021

Kleine klemmen voor grote taken

Met een nieuwe LED-driver met een profielhoogte van slechts 11 mm verlegt OSRAM de grenzen op de verlichtingsmarkt. Een essentiële bijdrage aan deze innovatie leveren de uitermate compacte en comfortabele SMD-aansluitklemmen van de serie 2060 van WAGO.

Terwijl duizenden bezoekers in maart 2016 door de hallen van de vakbeurs Light+Building 2016 slenterden, staan drommen mensen bij de stand van OSRAM. "Wij hebben met onze nieuwe LED-drivers inderdaad aardig wat aandacht weten te trekken", kijkt Nicolai Heber, Product Manager LED Driver & Industrialization bij OSRAM, terug op de vakbeurs. Zijn woorden klinken bescheiden, want met deze nieuwe innovatie stal OSRAM alle overige producten op de beurs simpelweg de show.

Dat is niet verrassend. De nieuwe lineaire driver van de "OPTOTRONIC Intelligent"-serie draagt de toevoeging "UltraFlat" namelijk meer dan terecht - de inbouwhoogte bedraagt slechts 11 millimeter. De driver heeft een vermogen van maximaal 75 watt, beschikt over een temperatuurmanagement, kan overweg met DALI en kan niet alleen via DALI en LEDset, maar ook via de draadloze techniek Near Field Communication (NFC) geprogrammeerd worden.

Met de nieuwe driver betreedt de verlichtingsspecialist uit München nieuwe dimensies. De standaard inbouwhoogte voor LED-drivers bedroeg ooit 30 millimeter en werd ruim 15 jaar geleden verlaagd tot 21 à 22 millimeter – en dat is tegenwoordig eigenlijk nog steeds de norm. Kortom: de LED-modules werden steeds vlakker, de drivers bleven vrijwel gelijk.

OSRAM brengt nu beweging op de markt - en biedt fabrikanten van verlichtingsarmaturen een groot concurrentievoordeel. Van meet af aan werd gewerkt aan de ontwikkeling van een ultraplatte LED-driver voor high-end verlichtingsarmaturen. "Kosten en energie-efficiëntie zijn belangrijk, maar een aantrekkelijk ontwerp was in dit geval net zo belangrijk", licht Heber de markteisen vanuit het oogpunt van de fabrikanten toe. Het waren dan ook de fabrikanten die bij OSRAM om plattere drivers vroegen. Aan het begin van de ontwikkeling was echter nog niet af te zien hoe plat de nieuwe driver uiteindelijk zou worden, aldus Heber. Aangezien OSRAM fabrikanten van verlichtingsarmaturen een échte meerwaarde wilde bieden, werd als doel een halvering van de hoogte van de driver vastgelegd. Na ruim één jaar onderzoek werd duidelijk dat een hoogte van 11 millimeter mogelijk zou zijn. De compacte bouwvorm mocht de prestaties van de driver echter niet negatief beïnvloeden. Levensduur, temperatuurbestendigheid, lichtkwaliteit en andere technische details moeten ook in een platte behuizing aan de hoogste eisen voldoen.

OSRAM en WAGO

Onbezorgd aansluiten
Geautomatiseerd bedraden is een must
Drivers bieden in de toekomst nog meer functies

Onbezorgd aansluiten

Een reductie van de bouwhoogte met 50 procent betekent 100 procent meer vrijheid bij het design. Dat betekende echter wel een enorme uitdaging bij het zoeken naar de juiste onderdelen voor de driver. Bij één punt moest het ontwikkelingsteam nergens rekening mee te houden: de aansluittechniek. Voor de ultraplatte driver maakten de ingenieurs van OSRAM gebruik van de SMD-printklemmen van de serie 2060 van WAGO. De vier jaar geleden op de markt geïntroduceerde aansluitklemmen uit Minden zijn de kleinste op de markt verkrijgbare klemmen. "Alleen met de klemmen van WAGO konden wij het project geheel naar onze voorstellingen realiseren", vertelt Heber en vult aan: "De klemmen combineren twee pluspunten: ze zijn uitermate klein én maken een praktische en comfortabele bedrading mogelijk."

Geautomatiseerd bedraden is een must

Op de OSRAM-driver zijn vijf 1-polige klemmen aan de interne kant en twee 3-polige klemmen aan de externe kant gemonteerd. De klemmen van de serie 2060 zijn slechts 4,5 mm hoog. De klemmen zijn ontwikkeld voor geleiderdoorsneden van 0,2 tot 0,75 millimeter. "Dat is perfect om de printplaten mooi plat te houden. Bovendien maken de klemmen een geautomatiseerde bedrading mogelijk. Dat is tegenwoordig echt een must", licht Heinz-Werner Hilgenberg, Market Manager PCB Applications & Lighting bij WAGO, toe. Net als bij andere projecten was de expert van WAGO nauw betrokken bij de ontwikkeling van de nieuwe driver. "Aansluittechniek moet flexibel zijn, dat is belangrijk. Alleen dan hebben fabrikanten de gewenste vrije ruimte bij het ontwerp van het product", vat Hilgenberg zijn ervaringen samen. Tal van fabrikanten weten de voordelen van de kleine klemmen al te waarderen en hebben met behulp van deze module menig innovatieve LED-module weten te realiseren. Bij de doorontwikkeling van de LED-drivers speelt de serie 2060 wederom een belangrijke rol.

Drivers bieden in de toekomst nog meer functies

Andere onderdelen voor de nieuwe driver van OSRAM werden in samenwerking met toeleveranciers en fabrikanten van verlichtingsarmaturen en onder strikte geheimhouding nieuw ontwikkeld. De centrale besturingschip is bijvoorbeeld kleiner dan gebruikelijk, biedt echter wel meer functies en is voorzien van een speciale spoel. De eerste prototypes van de nieuwe driver waren net op tijd vóór de Light+Building klaar. Meerdere partners van OSRAM konden op de Light+Building dus ongekend platte LED-verlichtingsarmaturen presenteren. En kregen dan ook net zo veel aandacht. De driver werd succesvol aan diverse tests onderworpen om voor gebruik in meerdere landen gecertificeerd te worden. De driver is verkrijgbaar sinds augustus 2016. In de daaropvolgende maanden werd het ultraplatte systeem nog aangevuld met een 11 mm hoge sensor voor de daglicht- en aanwezigheidsdetectie. In de nabije toekomst zullen LED-drivers nog intelligenter worden, is Heber overtuigd. "Bij dit product kunnen gegevens eenvoudig worden uitgelezen, bijvoorbeeld de verbruiksuren. Met het oog op smart grids zal het belang van dergelijke functies verder toenemen." Ook NFC zal op bepaalde markten op lange termijn een belangrijke rol gaan spelen, aldus Heber. "Ook bij de profielhoogte hebben we natuurlijk een grote stap kunnen zetten", sluit Heber af. Het laatste woord is echter zeker nog niet gezegd.

Patrick Schirrmacher | 30-08-2016

Foto's: Stephan Görlich/vor-ort-foto.de

Productoverzicht

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WAGO in de praktijk

Referenties uit de verlichtingstechniek

Efficiënte LED-techniek

Oude verlichtingstechniek zorgt ervoor dat de straatverlichting een dure aangelegenheid is. Daar komt nu verandering in met het modulaire verlichtingsportfolio van Nordeon - met techniek van WAGO.

Uw contactpersoon bij WAGO

Andere serviceaanbiedingen:

WAGO in andere branches

Scheepvaart & offshore

Volle vaart vooruit - of het nu om toepassingen in de scheepsbouw of in de on- en offshoresector gaat: WAGO combineert innovatie met betrouwbaarheid en is een gefavoriseerde en flexibele partner voor tal van toeleveranciers in de scheepvaart.

Energietechniek

Digitaal de toekomst tegemoet - de energiesector heeft op alle vlakken te kampen met grote uitdagingen. Intelligente netwerken en innovatieve oplossingen van WAGO bieden hulp bij het aangaan van deze uitdagingen.