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Customer application December 5, 2022

Safe Filling in Hazardous Areas

As a solution provider for explosion-proof cameras in process and system monitoring, TTS Automation has developed a system for safe loading processes. The intelligent industrial camera allows tank loading processes to be monitored and anomalies detected early. As an intelligent interface for image analysis, TTS relies on the IoT Box from WAGO.

TTS Automation and WAGO:

  • Intelligent industrial camera and WAGO IoT Box for process monitoring

  • Early detection of anomalies and irregularities

  • Safety in the Ex area for people, machines and the environment

  • Modular design for green and brownfields

Detect events before they become dangerous

In 2009, TTS Automation developed the first camera system for Ex areas. The idea was born out of the fact that industries in which hazardous and explosive atmospheres occur in the form of mixtures of air and combustible gases, vapors or mists are subject to explosion protection. When it came to developing an explosion-proof solution for tank loads, the company based in Neustadt an der Weinstraße faced a major challenge: tank loading processes are complex because they go beyond mere process and plant monitoring. Irregularities in the loading must be quickly recognized and remedied. “Our experience has shown that leaks at loading fittings are often preceded by events such as jerking of the pipeline or slumping of the tank vehicle. So we wanted to develop a solution for tank loading that would detect dangers before they arise," recalls Michelle Striegel, who is responsible for marketing and project management at TTS Automation.

It soon became clear that the camera needed intelligence to detect and evaluate potential dangers preventively. For this purpose, controlling the functional sequences must be required on the system side. In search of a suitable system, TTS Automation found the solution at WAGO. “The WAGO IoT Box was exactly the right component for an intelligent camera system,” recalls Wolfgang Laufmann, Global Key Account Manager Digital Plant at WAGO and contact person in the project for TTS Automation.

WAGO IoT Box:

  • A complete ready-to-use solution

  • Expandable hardware/software

  • Customizable

  • Flexible connection via ETHERNET, WLAN or mobile network