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Application client

Salle de production BMW : une nouvelle norme d'éclairage remplace l'ancienne

Le nouveau concept d'éclairage développé par WAGO permet de réduire de plus d'un quart la puissance consommée par les éclairages dans les ateliers de production de BMW.

Depuis des décennies, BMW est une référence pour les amateurs de voitures et de motos, et c'est désormais également le cas pour les experts en génie civil et en automatisation. Les premiers associent la marque à des moteurs et des véhicules innovants, tandis que les seconds sont impressionnés par le nouveau système de commande d'éclairage qui réduit les coûts énergétiques de cette entreprise munichoise de renom d'environ 30 %. BMW étend progressivement cette solution d'éclairage basée sur des composants WAGO afin d'en faire une norme à l'échelle de l'entreprise dans le cadre de sa stratégie de développement durable. Une action respectueuse de l'environnement n'est vraiment efficace que si les deux aspects sont pris en compte : le produit lui-même et l'ensemble de son processus de développement. BMW accorde une très grande importance aux questions écologiques et sociales; l'entreprise est membre permanent du « Dow Jones Sustainability Group Index » depuis 1999. Et pour s'assurer qu'elle restera également cotée à l'indice boursier des entreprises pratiquant une activité durable à l'avenir, l'entreprise munichoise travaille en permanence à des programmes d'optimisation active de l'énergie.

Les sites de production BMW

  • L'éclairage des bâtiments sous la loupe

  • Un concept convivial et adapté à chaque zone

  • Des flux de travail automatisés et intégrés

Points forts du produit

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L'histoire

L'éclairage des bâtiments sous la loupe

L'une de ces mesures consiste à examiner attentivement la technologie d'éclairage existante dans les installations de production, même si une optimisation substantielle avait déjà été réalisée dans ce secteur grâce à un nouveau système de commande centralisé. Cette mesure comprend, entre autres améliorations, l'extinction de l'éclairage principal dans les installations de production pendant les périodes d'inactivité. En outre, BMW exploitait déjà la possibilité de couper certaines phases des barres triphasées en fonction des besoins. Cependant, sans modifications techniques supplémentaires des barres installées avec des appareils de commande traditionnels, le potentiel d'économies a rapidement été épuisé.

Un rapide coup d'œil au plan d'éclairage de l'époque a suffi à la direction pour se rendre compte que le système était loin d'être idéal : toutes les lampes avaient certes été choisies en tenant compte de la diminution de leur luminosité au fil du temps, mais comme les coûts liés à des réglages manuels fréquents auraient été trop élevés et que la technologie nécessaire à un réglage automatique n'existait pas encore, les lampes avaient été installées dès le départ avec une luminosité nettement trop élevée. C'était le seul moyen de garantir que l'intensité lumineuse requise par les normes en vigueur serait toujours atteinte au moment prévu pour la maintenance. Ce concept entraînait inévitablement un éclairage inefficace, car la consommation d'énergie était inutilement élevée.

Un concept convivial et adapté à chaque zone

Après la mise à niveau du système de commande central, l'étape logique suivante consistait à moderniser le matériel au niveau de l'automatisation. En fait, cela nécessitait une solution pouvant être installée dans les nouvelles installations de production équipées sur site de DALI et EnOcean, mais aussi adaptée aux projets qui conservaient la technologie conventionnelle existante. La facilité de combinaison des deux technologies (ancienne et nouvelle) a été l'une des raisons pour lesquelles Jörg Tratzl, le concepteur des systèmes électriques en charge du projet, a finalement opté pour les composants WAGO. Une autre raison : la facilité d'utilisation exceptionnelle que WAGO a développée pour BMW pour la commande des appareils de la technologie d'éclairage.

Autres demandes:

Internet industriel des objets

Numérisation

Le monde industriel est en constante mutation. La numérisation, et la myriade de processus de transformation dans lesquels ils s'inscrivent, continuent d'avancer à un rythme effréné également. Avec des solutions pour la connectivité du nuage, l'IIoT et l'automatisation intelligente, WAGO a aidé nos partenaires à façonner l'avenir tout en gardant un œil scrutateur constant sur les avancées actuelles en matière de cybersécurité et de sécurité.

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