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Referenz 11. Juli 2019

Einfache Integration – sichere Bedienung

In der Öl- und Gasindustrie sind die Verfahren zum Aufspulen, Abspulen und Richten von „Coiled Tubing“-Strängen (CT-Strings) alles andere als unproblematisch. Das Team von Baker Hughes GE wollte das Risiko von Ausrüstungsausfällen und kostspieligen Rohrschäden nicht länger hinnehmen. Daher entwickelte es ein Intelligentes Injektorsteuerungssystem (IIC-System).

„Wir hatten bei unseren Einsätzen massive Probleme mit Bedienfehlern“, erklärt Bo Wu, Senior Project Engineer bei Baker Hughes GE. „Die Fehlersuche und das Abschließen des Coiling-Auftrags hat uns viel Zeit gekostet. In dieser Situation dachten wir über die Erforschung und Entwicklung einer neuen Technologie nach, die die Ausrüstung schützt, indem sie menschliche Bedienfehler ausschließt oder minimiert. Als wir mit der Entwicklung dieses modernen Systems begannen, war das unser Hauptziel.“

Ihre Vorteile mit WAGO:

WAGO erfüllt Zertifizierungsanforderungen für den Ex- oder Marinebereich.
Universell einsetzbar: eine SPS für alle Anwendungen
Umfassender und schneller Service und Support

Hohe Anforderungen an die Zertifizierung

Das IIC-System von Wu und Baker Hughes GE nutzt ihre Modellierungssoftware CIRCATM REAL-TIME (RT) und zeigt Echtzeitaktualisierungen der CT-Stranggrenzen. Außerdem kann uns das IIC-System visuelle Darstellungen der Coiled-Tubing-Position und Trommelrotation zeigen. Dazu hat Wu viele Produkte aus dem WAGO Portfolio eingesetzt, wie etwa Anschlussklemmen und SPS- und I/O-Systeme. Er erläutert, dass Baker Hughes GE die Produkte von WAGO bereits in anderen Bereichen eingesetzt hat, aber das IIC-System sei das erste, bei dem sie sie in ihrem Spulenproduktlabor verwendet haben.

„Als wir mit WAGO gesprochen haben, sagten wir, dass wir sicher sein müssen, dass ihre Produkte die Anforderungen der entsprechenden Zertifizierungen erfüllen. Wenn dem so ist, dann sollten sie sie uns schicken“, erklärt Wu. „Das ganze Verfahren war wirklich so einfach.“

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„Der PFC200 hat die Anforderungen von Bos Team und Baker Hughes GE in vielerlei Hinsicht perfekt erfüllt, wie etwa durch Marinezulassungen und Zulassungen für Gefahrenbereiche, einen großen Temperaturbereich, hohe Schock- und Vibrationsbeständigkeit, spezielle I/O-Module wie die 750-632 und vor allen Dingen die Multiprotokollfähigkeit“, sagt John Hagar, Regional Sales Manager bei WAGO.

Der Erfolg von Baker Hughes GE mit ihrem IIC-System wurde 2018 mit der Verleihung des „World Oil Award“ für die beste Quelleninterventiontechnologie durch die Öl- und Gasindustrie gewürdigt. „Es war fantastisch, auf diese Weise geehrt zu werden“, sagt Wu. „Es war ein Treffen aller großen Unternehmen aus der Öl- und Gasindustrie, und sie haben unsere Technologie als effizient anerkannt. Es war für uns etwas ganz Besonderes.“

Einfache Zusammenarbeit, große Unterstützung

Für das Projekt von Wu und dem Team von Baker Hughes GE war WAGO eine große Unterstützung, weil der Einsatz ihrer Produkte und die Zusammenarbeit so einfach waren. „Man kann eine einzelne SPS für alle Anwendungen in dem Bereich verwenden“, erklärt Hagar. „Das hat die Entwicklung beschleunigt und die Markteinführungszeit für Baker Hughes GE und seine Kunden verkürzt.“

„WAGO hat uns dabei geholfen, das Programm und die Integration von der Planung bis zur Herstellung zu vereinfachen. Das machte alles viel einfacher und unkomplizierter. Der Service und der technische Support von WAGO sind sehr gut. Die Vorlaufzeit für die Produktion – selbst die Reaktionszeit auf Kundenanforderungen – ist beeindruckend. Und aus allen diesen Gründen werden wir auch weiterhin Produkte von WAGO nutzen.“

„Die menschlichen Bedienfehler waren das Problem.“

Interview mit John Hagar, WAGO Sales Manager Texas – North West

Worin bestanden die Herausforderungen bei dem Projekt von Baker Hughes?

John Hagar: Früher waren die Konfigurationseinstellungen für die hydraulischen Proportionalventile von der Überwachungssteuerung ausgenommen. Die Bediener hatten die direkte Kontrolle über die Ausrüstung – und das führte zu unsicheren Situationen und menschlichen Bedienfehlern.

Wie hat WAGO Baker Hughes GE bei der Lösung dieses Problems geholfen?

Hagar: WAGO konnte Bo Wu und seinem Team dabei helfen, mit dem IIC-System die Kontrolle über die Ausrüstung zu übernehmen und damit das ganze Verfahren noch sicherer und effizienter machen.

Kann das zu einem Beispiel für bewährte Praktiken in anderen Unternehmen werden?

Hagar: Ja, ganz einfach: Man verlässt sich auf WAGOs Fachkenntnis bei der Automatisierung und erweitert mit mehr als 500 Modulen die Leistungsfähigkeit seiner Automatisierungssysteme. Dadurch erhält der Kunde ein sicheres, noch effizienteres System und eine höhere Profitabilität.

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Passende Themen und Produkte

Steuerung PFC200

Kürzere Markteinführungszeiten neuer Produkte und ein schnellerer „Return on Investment“ – das bietet WAGO dank des durchgängigen Software-Engineerings. Passend dazu: die SPS-Familie PFC200; der Controller PFC200 ist dank der auf CODESYS basierenden Laufzeitumgebung und dem echtzeitfähigen Linux^®-Betriebssystem die effiziente Steuerung für Ihre Automatisierung.

I/O Systeme

Für die beste Automatisierung im Schaltschrank und außerhalb: die flexiblen Remote-I/O-Systeme in IP20 und IP67 für alle Anwendungen und Umgebungsbedingungen.

Ihr Ansprechpartner bei WAGO

Weitere Serviceangebote:

Interface Electronics

Bedienkomfort bei maximaler Anlagenverfügbarkeit: Die Interface-Module von WAGO erfüllen höchste Ansprüche. Planen und lösen Sie Ihre Aufgaben zuverlässig mit unseren Messumformern, Relais- und Optokopplermodulen, Stromwandlern und Stromversorgungen sowie Übergabemodulen und Systemverkabelungen.

Für schnelle, sichere und wartungsfreie Verbindungen: WAGO ist Ihr Partner für alle Leiterarten. Unser Angebot reicht von Reihenklemmensystemen, Installations- und Netzanschlussklemmen über Steckververbinder und Durchführungskomponenten bis zum Leiterplattenanschluss und Beschriftungslösungen.