Customer application

Safe Tanker Loading in Hazardous Areas

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Solutions Must Meet Specialized Requirements

TTS Automation develops specialized solutions for explosion-proof cameras used in process and system monitoring. A dedicated system monitors tank operations and detects anomalies at an early stage. TTS Automation relies on WAGO’s IoT Box as a smart interface for image evaluation.

In This Article, You Will Learn:

  • The importance of early anomaly and irregularity detection in hazardous areas

  • How integrating the WAGO IoT Box enhances the capabilities of intelligent industrial cameras for process monitoring

  • The critical safety requirements that must be met in hazardous areas to protect people, machinery and the environment



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The solution, which combines optical process monitoring with the system integrator from TTS Automation, which itself is linked into the WAGO system control, overcame every obstacle in the path toward technical implementation.

Julian Lösch
Senior Project Manager, Pitzek GMP Consulting

Innovation Through Cooperation

A Collaboration Between TTS Automation and WAGO

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Every Second Counts in Hazardous Situations

Industries where explosive atmospheres form due to mixtures of air and flammable gases, vapors or mists are subject to strict explosion protection regulations. This makes tank loading processes particularly complex, requiring monitoring that extends far beyond standard process and system observation.

Analysis of critical incidents has shown that leaks are often preceded by warning signs such as sudden pipeline movements or the unexpected shifting of a tanker. This places high demands on the safe monitoring of tank loading operations, necessitating the development of an intelligent camera system capable of detecting potential hazards before they occur.

Keeping an Eye on Explosive Situations

In critical and hazardous process environments, intelligent industrial cameras play a vital role in monitoring and control, significantly enhancing safety. Potential hazards are detected in real time, assessed instantly and necessary responses are automatically triggered.

At the core of this solution is a centralized, intelligent OT/IT system that serves as a gateway, ensuring seamless communication between components. Input modules detect signals, while output modules initiate actions, such as activating warning alerts. A unified control system manages camera operations, nd additional monitoring applications – such as thermal reactor monitoring – are also feasible.

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Download the complete customer application report here – and discover the many possibilities our solutions offer.

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Components from WAGO

Details of the WAGO Products Installed in the Project

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Controllers

The PFC200 Controller allows you to efficiently design, control and visualize your projects. It is widely used in process industries, building automation, and mechanical engineering – particularly benefiting complex applications.

Key Benefits:

  • Linux-based operating system with CODESYS (CODESYS V3) programming

  • High cybersecurity standards

  • Remote access via mobile communication with integrated web visualization

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Digitalization Out of the Box: WAGO IoT Boxes

The company of the future is fully networked. What is not yet integrated into IT must be connected – especially in production. However, many companies are not prepared for this challenge. Their machines and systems are unable to send data. WAGO provides the solution with its IoT Box.

Key Benefits:

  • Complete solution for the digitalization of machines and systems

  • Custom control cabinet solutions available

  • Unlock the advantages of Industry 4.0

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