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Referentie 21 september 2017

Klachten voorkomen door topkwaliteit

De techniek van het bedrijf vaart op meer dan 450 schepen over de wereldzeeën: voor het Noorse bedrijf XTronica AS is het detacheren van onderhoudspersoneel, bijvoorbeeld vanwege productiefouten, een cruciale kostenfactor. Om deze kosten zo laag mogelijk te houden, vertrouwt het bedrijf op kwalitatief hoogwaardige oplossingen. De lat ligt dus zowel voor de eigen medewerkers als voor de toeleveranciers enorm hoog. WAGO is een van de partners die aan de hoge eisen voldoet. Onder andere bij de systemen voor de bewaking van het tankniveau maakt XTronica AS gebruik van het WAGO I/O-SYSTEM 750.

XTronica is leverancier van scheepsinstrumenten met de focus op de registratie en visualisatie van niveau- en volumemetingen inclusief sensoren. Het Noorse bedrijf levert onder andere systemen voor de bewaking van het tankniveau voor alle soorten schepen. "Onze stand alone-oplossingen omvatten alle benodigde componenten, van sensor tot mens/machine-interface (MMI)", licht Ingemar Strøm, Technical Manager bij XTronica, toe.

Tankballast- en cargomanagement - met ondersteuning van WAGO:

Het I/O-SYSTEM 750 van WAGO voldoet aan de hoogste eisen met betrekking tot kwaliteit en functionaliteit.
WAGO stelt u in staat om ook bij reeds bestaande oplossingen tred te houden met technologische ontwikkelingen.
Onderhoudskosten worden op lange termijn gereduceerd.

Uitstekende kwaliteit bij de meting van het tankniveau

XTronica beschikt over gedegen kennis op dit gebied – en heeft bij de zoektocht naar een partner voor WAGO en het I/O SYSTEM 750 gekozen. Het meetprincipe bij het registreren van de vulstand van een tank wordt bepaald door de eisen van de rederijen c.q. werven en door de vorm van de tank. Hierbij kan het om verschillende drukmetingen, om ultrasone niveaumetingen of om niveaumetingen met radar gaan. Het uiteindelijke doel is de ontwikkeling van gebruikersvriendelijke oplossingen die correct functioneren, goed toegankelijk zijn en de onderhoudskosten laag houden. Deze combinatie is voor de eindgebruiker van cruciaal belang.

Uitval van componenten vermijden

"Bij een productiefout of een uitval van een component kunnen de kosten aardig oplopen", licht Strøm toe: "Daarom hechten wij bij de keuze van onze leveranciers veel waarde aan kwaliteit. Het is misschien toeval, maar we besteden een groot deel van onze orders uit aan Duitse bedrijven. We hebben veel tijd in de evaluatie van de verschillende fabrikanten gestoken, van de sensoren en de communicatie tot de MMI. Daarbij gaan we uiterst grondig te werk en bekijken de gehele waardeketen. Aangezien we een klein en gespecialiseerd bedrijf zijn, hebben we bewust voor partners gekozen die niet tot de grootste op de markt behoren, maar qua kwaliteit zonder twijfel op het hoogste niveau meedoen."

Upgrades horen erbij

Direct na de oprichting van XTronica werden gesprekken met verschillende leveranciers gevoerd. "WAGO voldeed met het oog op kwaliteit en functionaliteit aan al onze verwachtingen. Aangezien WAGO de producten tegen een concurrerende prijs aanbood, waren we het snel met elkaar eens. Net als bij andere goede leveranciers heeft de samenwerking zich positief ontwikkeld", aldus Rudolf Stoum, bij XTronica verantwoordelijk voor de support: "Wij maken nu onder andere gebruik van de programmeerbare besturingen, de rijgklemmen en ander installatiemateriaal in het assortiment van WAGO. De technologische ontwikkelingen gaan enorm snel, dus we moeten ons best doen om gelijke tred te houden. Dit geldt zowel voor nieuwe oplossingen als voor bestaande installaties." In de afgelopen jaren heeft XTronica naast de standaard I/O-modules ook modules met een ingebouwde Ex-barrière gebruikt om Ex i-signalen rechtstreeks aan de besturing over te kunnen dragen. De installatie wordt hierdoor nog compacter.

Oplossingen voor elk probleem

Vrijwel alle schepen hebben vroeger of later behoefte aan een upgrade van de technische installaties en systemen om nieuwe functies te implementeren of reeds aanwezige functies te verbeteren. Als het om oplossingen voor nieuwe uitdagingen gaat, is de supportafdeling van WAGO eveneens een goede samenwerkingspartner gebleken. "Op aanvragen wordt snel gereageerd. We hadden in het verleden ook al vaker situaties die met de beschikbare componenten en apparatuur niet opgelost konden worden en waarvoor we dus nieuwe oplossingen moesten zoeken. Het is in zulke momenten een geruststellende gedachte dat WAGO over competente medewerkers zowel hier in Noorwegen als in het hoofdkantoor in Duitsland beschikt", weet Stoum zich te herinneren.

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Knowhow van meer dan 450 schepen

Op basis van de meer dan 450 operationele schepen die XTronica van systemen heeft voorzien, werd een breed spectrum aan oplossingen ontwikkeld. De oplossingen werden aan de verschillende scheepstypes aangepast, bijvoorbeeld bevoorradingsschepen, tankers, boor- of cruiseschepen. De installatie zelf wordt in veel gevallen uitgevoerd in Turkije, China of Indonesië. Afgezien van andere installaties moet hierbij ook rekening worden gehouden met culturele verschillen en de omstandigheden ter plaatse.

"Waar ter wereld onze systemen ook geïnstalleerd worden: de kwaliteit moet altijd dezelfde zijn", vertelt Strøm verder: "Deze benaderingswijze is een goede bedrijfsstrategie gebleken. De hogere productiekosten worden door de aanzienlijk lagere hoeveelheid klachten van klanten gecompenseerd." Het verleden geeft XTronica gelijk: het bedrijf hoefde tot dusverre geen personeel beschikbaar te stellen om productie- of ontwerpfouten te verhelpen. Bovendien functioneren de oplossingen uit Noorwegen zonder de installatie van andere controle- en bewakingssystemen.

Op maat gesneden oplossingen met een hoge precisie

"Indien mogelijk maken we gebruik van standaardoplossingen. Het eindproduct passen we bij behoefte natuurlijk aan de eisen van de klant aan", aldus Strøm. Voor het berekenen van de verschillende tankvormen maakt XTronica gebruik van software. Het bedrijf ontvangt de technische gegevens over de tankvorm in de vorm van een tabel. De programmeurs ontwikkelen vervolgens algoritmes om de vulstand in de tanks te bepalen. Dergelijke systemen kunnen vrij ingewikkeld zijn: bij 100 tanks per schip en 250 meetpunten per tank moeten tal van gegevens beheerd en geëvalueerd worden. Voor een zo nauwkeurig mogelijke beschrijving van de werkelijke verhoudingen bevat de berekening interpolaties. Bovendien wordt ook met de trim, d.w.z. de langsscheepse helling van het schip, rekening gehouden. Met deze combinatie van knowhow, programmeerkennis en ervaring is XTronica een uniek bedrijf.

WAGO I/O-SYSTEM 750 – uw voordelen:

Veldbusonafhankelijk
Flexibel inzetbaar
Wereldwijd toegelaten en erkend
Meer dan 500 verschillende modules inclusief functionele veiligheid en Ex i
Optioneel insteekbaar aansluitniveau bij de serie 753

Unieke bundeling van competenties bij XTronica

Het bedrijf ontvangt de technische gegevens over de tankvorm in de vorm van een tabel. De programmeurs ontwikkelen vervolgens algoritmes om de vulstand in de tanks te bepalen. Dergelijke systemen zijn vrij ingewikkeld: bij 100 tanks per schip en 250 meetpunten per tank moeten tal van gegevens beheerd en geëvalueerd worden. Voor een zo nauwkeurig mogelijke beschrijving van de werkelijke verhoudingen bevat de berekening interpolaties. Bovendien wordt ook met de trim, d.w.z. de langsscheepse helling van het schip, rekening gehouden. Met deze combinatie van knowhow, programmeerkennis en ervaring is XTronica een uniek bedrijf.

Auteur: Stian Karlssen | WAGO

Productoverzicht

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WAGO in de praktijk

Referenties uit het bereik ballast- en cargomanagement

Op het gebied van scheepvaart en offshore heeft WAGO al diverse spannende projecten gerealiseerd. Ervaar hier welke projecten wij onlangs gerealiseerd hebben.

Betrouwbaar flow- en tankmanagement

Voor de bewaking en de besturing van belangrijke vloeistoffen zoals ballast- of bilgewater maakt BESI Marine Systems gebruik van oplossingen van WAGO.

Compromisloze meting van het vulniveau

KROHNE Marine ontwikkelt ladingbewakings- en managementsystemen die wereldwijd aanzien genieten. De "Cargomaster" werkt met standaard besturingstechniek van WAGO.

Slagzij? Voorbij!

Heeling-systemen zorgen ervoor dat schepen veilig in positie blijven, ook zwaar beladen. Aan boord van de BESI-oplossing: techniek van WAGO.

Ervaar meer

Meer informatie uit het bereik scheepvaart

Maritiem 4.0, de besturing van aandrijvingen of ballast- en cargomanagement – WAGO biedt oplossingen voor alle maritieme uitdagingen.

Alarm en monitoring

Betrouwbare signaalverwerking

Gegevens verzamelen, verwerken, visualiseren en in noodgevallen waarschuwen: alarm- en monitoringsystemen met techniek van WAGO doen wat ze beloven.

Aansturing van aandrijvingen

Klaar voor de toekomst

Intelligente automatiseringsoplossingen zullen ook in de scheepvaart een steeds belangrijkere rol vervullen. Met de oplossingen van WAGO lijdt u gegarandeerd geen schipbreuk.

Dekhandling en kranen

Dag en nacht veilig

Onderhoudsvrije en bovenal veilige oplossingen waardoor sleepboten en kranen altijd inzetbaar zijn: de oplossingen van WAGO weten ook onder de meest extreme omstandigheden te overtuigen.

Automatisering van cabines

Voor comfort en veiligheid

Voordelige en betrouwbare stekerverbindingen van WAGO zijn het elektronische fundament voor een hoge mate van comfort aan boord.