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Referentie 21 september 2017

Hefplatform op stabiele poten

Diesel, ballast- of bilgewater – voor de veiligheid aan boord van een schip is het van cruciaal belang dat deze belangrijke vloeistoffen correct bewaakt en gecontroleerd aangestuurd worden. Specialist op het gebied van flow- en tankmanagement is het bedrijf BESI Marine Systems GmbH & Co. KG in Bremen. Het bedrijf rust niet alleen containerschepen, bulkschepen, tankers, riviercruiseschepen en luxueuze jachten met de hiervoor benodigde systemen uit, maar tekent ook verantwoordelijk voor de realisatie van het hefplatform Thor. WAGO is al meer dan 15 jaar een strategische partner van BESI als het om intelligente automatiserings- en verbindingstechniek gaat.

De bouw van offshore windparken is nog steeds in volle gang. Sinds 2009 levert het eerste testveld stroom aan het elektriciteitsnet, tal van offshore windturbines worden momenteel gebouwd en voor diverse nieuwe gebieden lopen momenteel nog vergunningsprocedures. In technisch en logistiek opzicht is de installatie van offshore windturbines een extreem uitdagende ervaring: hoe kunnen een 360 ton zware generatorgondel en 61 m lange rotorbladen op zee getransporteerd worden? Hiervoor worden speciale hefplatformen en hefeilanden ontwikkeld die perfect afgestemd zijn op het gebruik op de Noordzee. Een van de allereerste hefplatforms was het naar de Noordse dondergod vernoemde hefeiland Thor, dat in 2010 in bedrijf werd gesteld. Een van de twee kranen aan boord kan bij een reikwijdte van 51 meter een gewicht van maximaal 500 ton hijsen. Met zijn indrukwekkende afmetingen van 70 meter x 40 meter lijkt het hefplatform Thor meer op een voetbalveld dan op een schip. Voor het beladen en ontladen van het hefplatform worden de vier 82 m lange poten neergelaten. Door de gecontroleerde regeling van ballastwater en het hijsen van het platform boven zeeniveau neemt de druk op de poten toe. Hierdoor ontstaat een goede eenheid met de zeebodem.

Tankballast- en cargomanagement - met ondersteuning van WAGO:

Redundante systemen kunnen voordelig door Ethernet-controllers 750-871 worden vervangen.
De automatiseringstechniek van WAGO beschikt over alle vereiste certificeringen voor schepen.
De 16-kanaals modules met een breedte van slechts 12 mm zorgen voor meer ruimte in de schakelkast.

Meer dan 260 armaturen veilig op afstand bedienen

BESI Marine Systems is gespecialiseerd in het zogenoemde Flow Management, waartoe onder andere Anti-Heeling-systemen (AHS) behoren. Dit systeem is verantwoordelijk voor de slagzijregeling van een schip. BESI ontwikkelt, produceert en distribueert regel- en afsluitklepsystemen op basis van hydraulische, pneumatische, elektrische en elektrohydraulische aandrijvingen evenals de bijbehorende automatisering en visualisatie. De componenten worden door besturingskasten aangestuurd die zich in de ECR (Engine Control Room) of in het
"Ship Office" bevinden. Hier komen alle signalen van de kleppen evenals van de vulstands-, temperatuur-, hellings- en diepgangsmeting bij elkaar.

Via een Ethernet-verbinding kan de operator het systeem via de computer of via het Touch Panel centraal of decentraal besturen en bewaken. Bij het hefplatform Thor tekent het bedrijf eveneens verantwoordelijk voor de regeling van het ballastwater voor het laden en lossen en zodoende voor een efficiënte exploitatie van het hefplatform. Waar Thor nog genoegen nam met twee besturingskasten, zijn voor het huidige hefplatform in totaal zes kasten nodig voor het aansturen van de buizen en leidingen in het schip. Eén van de besturingskasten is alleen bestemd voor het AHS. In tegenstelling tot het hefplatform Thor, dat momenteel niet over een eigen aandrijving beschikt, is het nieuwe schip uitgerust met een dieselaandrijving. In totaal moeten meer dan 260 armaturen op afstand worden bediend – een normaal middelgroot containerschip heeft er ongeveer 80.

Veiligheid staat voorop – automatisering wordt belangrijker

"Bij zulke complexe toepassingen kiezen we bewust niet voor klassieke relaistechniek, maar voor intelligente automatiseringssystemen met decentrale concepten", licht Michael Borchers, Chief Technical Officer bij BESI, toe. "Er is méér vraag naar méér functies, maar die mogen geen extra ruimte in beslag nemen. Tegelijkertijd moet een hoge mate van veiligheid gewaarborgd zijn." Flow Management-installaties van BESI behoren tot de veiligheidsrelevante systemen en moeten daarom voldoen aan de strengste eisen. Redundantie is een standaardvoorwaarde voor alle componenten en functies, van computer tot kleppen.

Als bijvoorbeeld de voeding van een hydraulisch systeem uitvalt, kan een gedefinieerd aantal veiligheidsrelevante kleppen via een hydraulisch noodsysteem en met behulp van magneetkleppen aan de schakelkast worden bediend. Mochten deze eveneens uitvallen, kan de verantwoordelijke ingenieur de aandrijving direct aan de klep met een handpomp bedienen. "Veiligheid en kwaliteit zijn waarden die we naleven", aldus Malte Konken, Managing Director bij BESI. "Onze systemen varen zo'n 25 tot 30 jaar mee over de wereldzeeën en moeten dus gewoon goed functioneren. We hebben onlangs een aanvraag van een klant ontvangen die een reserveonderdeel voor onze allereerste installatie nodig had. En dan te bedenken dat we sinds de oprichting van het bedrijf al meer dan 5.000 systemen uitgeleverd hebben."

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BESI en WAGO: al meer dan 15 jaar een hecht team

Sinds 1997 werken BESI en WAGO nauw samen. Van begin af aan stonden tijdbesparing en een minimalisering van fouten in de aansluittechniek centraal. Tegenwoordig put BESI in grote mate uit het omvangrijke assortiment van WAGO, mede omdat een groot aantal componenten van het familiebedrijf uit Minden over de benodigde certificaten zoals ABS, DNV, GL, LR en NKK beschikt.

Naast de TOPJOB^®S-rijgklemmen, de interfacemodules en de optocouplers evenals de intrinsiek veilige Ex i-busklemmen is het veldbusonafhankelijke en decentrale I/O-systeem van de serie 750 van WAGO het belangrijkste element in de besturingskasten van BESI. Met 1-, 2-, 4-, 8- en 16-kanaals modules, die willekeurig gecombineerd kunnen worden, is een hoge mate van granulariteit mogelijk. De serie 750 voorziet hierbij in veldbuscouplers voor alle gangbare protocollen. Programmeerbare besturingen en PLC-functionaliteiten zorgen voor een perfecte uitbreiding van het systeem. Bij BESI zijn Ethernet en MODBUS de meest gebruikte bussystemen, voor de programmering wordt voornamelijk CoDeSys gebruikt. Met de Ethernet-TCP/IP-besturing 750-871 kunnen zelfs de voor BESI belangrijke redundante systemen voordelig worden gerealiseerd.

Samen innovatief op weg

"Er zijn twee factoren die voor ons belangrijk zijn bij de keuze van leveranciers", legt Michael Borchers uit. "Aan de ene kant moeten de kwaliteit en de duurzaamheid van de producten kloppen. Daarvoor voeren we extreme belastingsproeven uit. Aan de andere kant hebben we een partner nodig die over de nodige ervaring in de scheepsbouw beschikt. In onze business is het belangrijk dat we niet alleen een leverancier hebben, maar een partner waarmee we innovaties kunnen verwezenlijken."

De afgelopen jaren vonden dan ook meerdere technologiemeetings plaats, waarbij beide teams gemeenschappelijk concepten voor de optimalisering van de schakelkast uitgewerkt hebben. Eén van de resultaten van deze meetings is een universele overgangsmodule, die bij BESI tegenwoordig in alle installaties kan worden toegepast en de benodigde tijd voor de bedrading aanzienlijk reduceert. Deze overgangsmodule met 16-kanaals printklemtechniek van WAGO verbindt de kabels die worden gebruikt voor terugmeldingen van de kleppen (bijvoorbeeld "geopend", "gesloten" of vulstanden) met het I/O-besturingssysteem.

Het WAGO I/O-SYSTEM 750:

Veldbusonafhankelijk
Flexibel inzetbaar
Wereldwijd toegelaten en erkend
Meer dan 500 verschillende modules inclusief functionele veiligheid en Ex i
Optioneel insteekbaar aansluitniveau bij de serie 753

Tekst: Jörg Schomacker | WAGO

Foto: HOCHTIEF, BESI

Productoverzicht

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WAGO in de praktijk

Referenties uit het bereik tankballast- en cargomanagement

Op het gebied van scheepvaart en offshore heeft WAGO al diverse spannende projecten gerealiseerd. Ervaar hier welke projecten wij onlangs gerealiseerd hebben.

Slagzij? Voorbij!

Heeling-systemen zorgen ervoor dat schepen veilig in positie blijven, ook zwaar beladen. Aan boord van de BESI-oplossing: techniek van WAGO.

Compromisloze meting van het vulniveau

KROHNE Marine ontwikkelt ladingbewakings- en managementsystemen die wereldwijd aanzien genieten. De "Cargomaster" werkt met standaard besturingstechniek van WAGO.

Nauwkeurige monitoring

XTronica AS bouwt systemen voor de bewaking van het tankniveau en maakt hiervoor gebruik van het flexibele en betrouwbare WAGO I/O-SYSTEM 750.

Ervaar meer

Meer informatie uit het bereik scheepvaart

Maritiem 4.0, de besturing van aandrijvingen of ballast- en cargomanagement – WAGO biedt oplossingen voor alle maritieme uitdagingen.

Alarm en monitoring

Betrouwbare signaalverwerking

Gegevens verzamelen, verwerken, visualiseren en in noodgevallen waarschuwen: alarm- en monitoringsystemen met techniek van WAGO doen wat ze beloven.

Aansturing van aandrijvingen

Klaar voor de toekomst

Intelligente automatiseringsoplossingen zullen ook in de scheepvaart een steeds belangrijkere rol vervullen. Met de oplossingen van WAGO lijdt u gegarandeerd geen schipbreuk.

Dekhandling en kranen

Dag en nacht veilig

Onderhoudsvrije en bovenal veilige oplossingen waardoor sleepboten en kranen altijd inzetbaar zijn: de oplossingen van WAGO weten ook onder de meest extreme omstandigheden te overtuigen.

Automatisering van cabines

Voor comfort en veiligheid

Voordelige en betrouwbare stekerverbindingen van WAGO zijn het elektronische fundament voor een hoge mate van comfort aan boord.