PROFINET IO WAGO

Szybsze dostosowanie modularnych maszyn

Interfejs sieciowy PROFINET IO WAGO pozwala firmom zaoszczędzić czas podczas projektowania i budowy maszyn. Dzięki funkcji zmiennej rozbudowy peryferii, innowacyjnemu wariantowi obsługi opcji, można bez większego wysiłku tworzyć różne warianty maszyny, korzystając z jednego oprogramowania.

Produkty dostosowane do indywidualnych potrzeb, szybsze cykle produkcji, większa różnorodność produktów – wszystko to wymaga większej elastyczności produkcji przy niższych kosztach. Systemy modułowe są odpowiednim rozwiązaniem, gdyż poszczególne bloki funkcyjne można wymieniać, optymalizować i ponownie wykorzystywać. Mając interfejs sieciowy PROFINET IO WAGO z technologią bezpieczeństwa PROFIsafe można realizować te zadania łatwo, szybko i bezpiecznie. Zmienna konfiguracja peryferii węzła magistrali obiektowej stanowi innowacyjny wariant obsługi opcji Konstruktorzy i operatorzy maszyn mogą teraz jednorazowo utworzyć najbardziej rozbudowaną konfigurację maszyny, a następnie w dowolnym momencie konfigurować różne podwarianty za pomocą aplikacji PLC – całkowicie bez systemu inżynierskiego.

Łatwa aktywacja elementów maszyny za pomocą aplikacji PLC

Zmienna konfiguracja urządzeń peryferyjnych pomaga firmom lepiej sprostać wyzwaniom Przemysłu 4.0. Stosując konwencjonalne metody poprawiania elastyczności maszyn, przy wprowadzaniu zmian trzeba żmudnie dostosowywać system inżynierski. Dotyczy to przede wszystkim konfiguracji sprzętu, a więc dopasowania odpowiedniej liczby węzłów sieciowych lub odpowiednich modułów I/O przy pomocy pliku GSDML.

Dzięki elastycznej (zmiennej) konfiguracji urządzeń peryferyjnych klient lub monter może szybko aktywować i uruchomić elementy maszyny, dostosowując wartości zmiennych z programu PLC. Wartości zmiennych są automatycznie sprawdzane przez program PLC pod kątem ich aktualności, dzięki czemu zmiany są natychmiast poprawnie stosowane. Oznacza to, że maszyny można zestawiać w sposób elastyczny i w zależności od typu zlecenia, bez konieczności programowania i dostosowywania konfiguracji sprzętu – to warunek konieczny dla Przemysłu 4.0.

Możliwość wyboru wielu wariantów maszyn, dostosowanych do potrzeb klienta

Kolejna zaleta zmiennej rozbudowy peryferii: nie jest konieczne zarządzanie wersjami oprogramowania, ponieważ przy jego użyciu zmieniają się tylko wartości zmiennych, kod źródłowy pozostaje taki sam. Dzięki temu można uniknąć błędów i obniżyć koszty.

Przykład z praktyki pokazuje, jak łatwo można wdrożyć rozwiązanie WAGO. Dla realizacji swoich funkcji producent maszyn potrzebuje średnio nie więcej niż dziesięć różnych wariantów modułów I/O, w tym modułów wejść i wyjść dwustanowych i analogowych, enkoderów, systemu komunikacyjnego IO-Link i technologii bezpieczeństwa PROFIsafe. W pierwszym etapie konfiguracji systemu i sprzętu programista realizuje maksymalną konfigurację węzła, która obejmuje wszystkie dostępne w nim warianty modułów.

Interfejs sieciowy PROFINET IO WAGO w maksymalnej konfiguracji wspiera 250 modułów I/O, dlatego z każdego wariantu można umieścić w węźle wystarczającą liczbę modułów – na przykład 5 razy 8DI, 5 razy 8DO, 3 razy 4-kanałowyLink master IO, 3 razy 4FDI/4FDO. Z tej największej, podstawowej konfiguracji można teraz wyprowadzić jako podzbiór wszystkie inne węzły i w ten sposób skonfigurować indywidualne warianty modułów – z zachowaniem odpowiedniego poziomu bezpieczeństwa, ponieważ do konfiguracji można wykorzystać chroniony hasłem obszar wizualizacji.

Otwarte i elastyczne rozwiązanie dla automatyki

Programiści PLC i konstruktorzy maszyn mogą realizować różne warianty maszyny przy pomocy jednorazowo skonfigurowanego oprogramowania dzięki elastycznej konfiguracji urządzeń peryferyjnych. Użytkownik maszyny ma możliwość dynamicznego łączenia i odłączania jej modułowych elementów w najprostszy sposób, pod warunkiem uzyskania zezwolenia od konstruktora maszyny i ze strony maszyny.

Elastyczność jest jeszcze ważniejsza z punktu widzenia producentów maszyn, którzy muszą korzystać z różnych systemów sterowania dla różnych rynków, także od różnych producentów, ponieważ zmienne moduły peryferyjne nie są uzależnione od producenta czy firmware'u.

Tekst: Jürgen Pfeifer, Jürgen Prütting

Przegląd produktów

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