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Złączki i złącza do PCB w praktyce

18 sierpnia 2025

Maksymalna niezawodność przez 365 dni w roku

W systemach o krytycznym znaczeniu dla bezpieczeństwa wszystkie komponenty muszą zawsze działać niezawodnie. Dotyczy to także techniki podłączania płytek drukowanych. Złączki i wielowtyki do płytek drukowanych przesyłają istotne sygnały, niezbędne do prawidłowego funkcjonowania tych systemów.

Systemy bezpieczeństwa muszą działać niezawodnie przez 24 godziny na dobę, 7 dni w tygodniu i 365 dni w roku. Niezależnie od tego, czy są to czujniki ruchu, terminale kontroli dostępu, czujki pożarowe, czy inne elementy systemu alarmowego – ich zadaniem jest ochrona ludzi i mienia. Dlatego niezawodność jest najważniejsza i dotyczy wszystkich komponentów, a więc również techniki oprzewodowania elektroniki.

Niemiecka firma TELENOT od ponad 50 lat opracowuje rozwiązania systemów bezpieczeństwa dla budynków komercyjnych, przemysłowych, publicznych i prywatnych. Jako jeden z liderów rynku na obszarze państw niemieckojęzycznych (DE, AT, CH) oferuje elektroniczne systemy zabezpieczeń antywłamaniowych, ochrony przeciwpożarowej i kontroli dostępu. W swoich centralach alarmowych hiplex® TELENOT polega na rozwiązaniach od WAGO dla PCB.

Zalety picoMAX^® eCOM:

kompaktowe rozwiązanie do transmisji sygnałów
kompatybilność z montażem automatycznym
oszczędność miejsca dzięki możliwości zestawiania komponentów bez utraty rastra

picoMAX^® – system wielowtyków do podłączania urządzeń

Centrala alarmowa hiplex 8400H zarządza między innymi czytnikami kontroli dostępu, czujnikami ruchu, panelami dotykowymi oraz czujkami pożarowymi i detektorami zalania i gazu. Zaprojektowana z myślą o spełnieniu najwyższych wymagań bezpieczeństwa, charakteryzuje się modułową konstrukcją, pozwalającą na jej indywidualne dostosowanie do każdego budynku. „W „mózgu” naszego systemu – panelu sterowania – zastosowaliśmy złącza picoMAX^® WAGO" – mówi Armin Bullinger, kierownik ds. rozwoju w firmie TELENOT. picoMAX^® to kompaktowy system wielowtyków, który wykorzystuje siłę docisku pojedynczej sprężyny ze stali nierdzewnej Cr-Ni w dwojaki sposób – do zaciśnięcia przewodu, jak i do właściwego docisku pinu stykowego. Dzięki temu picoMAX^® jest jeszcze bardziej kompaktowy niż inne systemy wielowtyków. Jako klasyczne złącze wtykowe oraz w wersji picoMAX® eCOM jako wtykowy blok zacisków do PCB – system wielowtyków stanowi sprytne rozwiązanie do montażu zautomatyzowanego. Centrala alarmowa hiplex 8400H jest dostępna na rynku od 2017. Od samego początku firma TELENOT postawiła w swoim rozwiązaniu na picoMAX^®, dzięki czemu przy jego instalacji na obiektach podłączono do tej pory ponad dwa miliony przewodów przy udziale picoMAX^®. TELENOT zdobył doświadczenie z picoMAX^® już w poprzednich modelach swoich centrali alarmowych.

Łatwa instalacja dzięki sprężynie i możliwości łączenia wtykowego

Dla centrali hiplex 8400H TELENOT wybrał wariant eCOM. Złącze picoMAX^® eCOM nie wymaga obudowy wtyku, przez co jest wyjątkowo kompaktowe. „Zdecydowaliśmy się na złącza eCOM, ponieważ zestawiać je ze sobą bez utraty rastra", wyjaśnia Armin Bullinger. Do centrali alarmowej podłączane są wszystkie czujniki budynkowe, co wymaga zastosowania wielu punktów przyłączeniowych. picoMAX^® znajduje się na płycie głównej centrali, do której podłączane są kolejne urządzenia peryferyjne. Na przykład czujniki ruchu, zalania lub gazu, a także elementy kontroli dostępu. Ponieważ picoMAX^® eCOM można zestawiać ze sobą bez utraty rastra, TELENOT oszczędza dużo miejsca na płytce drukowanej.

„Zanim odkryliśmy picoMAX^® używaliśmy tradycyjnych zacisków, które wymagały ręcznego montażu na płytce drukowanej. Ten etap pracy został wyeliminowany, ponieważ udało nam się zintegrować picoMAX^® z automatycznym montażem”, wyjaśnia Bullinger i zauważa, że obecnie instalatorzy preferują połączenia sprężynowe. „Nasi klienci nie chcą już lutować. jest to żmudne i czasochłonne, zwłaszcza w przypadku przewodów linkowych. Ponadto zacisk sprężynowy zapewnia lepszą niezawodność niż lutowanie lub połączenia śrubowe. Instalacja za pomocą picoMAX^® jest po prostu lepsza” – dodaje.

Optymalne do zastosowań niskonapięciowych

„Jednym z wyzwań były niskie poziomy napięć i prądów, z którym pracuje nasza centrala alarmowa” – wspomina Armin Bullinger. „Mówimy tu o wartościach rzędu mikroamperów i napięciach poniżej jednego wolta”. Zazwyczaj w danych technicznych złączek i wielowtyków do płytek drukowanych podawane są tylko maksymalne wartości napięcia. Tymczasem akredytowane laboratorium WAGO pomogło zweryfikować, że wielowtyki picoMAX® działają bezpiecznie i niezawodnie nawet przy bardzo niskich sygnałach.

„Dzięki podejściu opartemu na współpracy i responsywnemu wsparciu firmy WAGO udało nam się pomyślnie sprostać wszystkim wyzwaniom technicznym” – mówi Bullinger, opisując partnerstwo między TELENOT i WAGO. W kolejnej generacji swojej hiplexowej centrali antywłamaniowej TELENOT również wykorzysta wielowtyki picoMAX®.

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picoMAX^® – jedna rodzina dla wszystkich zastosowań – od sygnalizacji do zasilania

picoMAX® to kompaktowy, wtykowy system połączeń o nowoczesnej konstrukcji. System wykorzystuje siłę pojedynczej sprężyny ze stali CrNi w dwojaki sposób – do zaciśnięcia przewodu oraz dociśnięcia do pinu stykowego. Dzięki temu picoMAX® jest bardziej kompaktowy niż inne systemy wielowtyków, co pozwala zaoszczędzić miejsce. picoMAX® może być stosowany jako połączenie „przewód-płytka“, „płytka-przewód“ i „przewód-przewód“ lub jako przejście przez obudowę.

Złącze dla każdej aplikacji

Wielowtyki picoMAX^® w rastrach 3,5 mm, 5,0 mm i 7,5 mm są dostępne w wykonaniach z wyprowadzeniem kątowym lub prostym. Dla rastra 3,5 mm można podłączać przewody o przekrojach od 0,2 do 1,5 mm², co idealnie sprawdza się przy oprzewodowaniu sygnałowym. W przypadku rastrów 5 mm i 7,5 mm do zacisków można wprowadzać przewody o przekroju od 0,2 do 2,5 mm². Ten wariant może być wykorzystywany np. do zasilania. Dodatkowo zacisk Push-in CAGE CLAMP^® umożliwia beznarzędziowy montaż przewodów jednodrutowych i przewodów zakończonych tulejkami.

Integracja z procesem lutowniczym

Jako wtykowe złącze do PCB picoMAX^® eCOM jest w pełni kompatybilne z procesami lutowniczymi typu reflow (THR). Obudowa gniazda została wykonana z odpornego na temperaturę i wzmocnionego włóknem szklanym PPA. Posrebrzane styki zapewniają bezpieczne lutowanie w wysokich temperaturach do 260 C w piecach typu reflow. Dzięki opakowaniu „tape and reel“ rozwiązania eCOM nadają się doskonale do zautomatyzowanej produkcji, co dodatkowo zwiększa ich ekonomiczność.

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