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Referencje 20 kwietnia 2024

Rozwiązania automatyki WAGO w maszynach Kirow

Gdy żurawie kolejowe i transportery żużla firmy Kirow opuszczają fabrykę, czeka je wieloletnia praca w ekstremalnych warunkach: od mrozów -40°C po żar 1200°C, wśród wibracji, zakłóceń i wysokiego napięcia. Aby zapewnić niezawodność w tak wymagającym środowisku, Kirow — lider w produkcji żurawi kolejowych — postawił na systemy sterowania WAGO I/O 750 i 750 XTR, które spełniają rygorystyczne normy kolejowe i umożliwiają lokalne sterowanie bez rozbudowanego okablowania.

Kirow dostarcza maszyny, które muszą działać bezbłędnie w sytuacjach krytycznych — przy usuwaniu skutków wypadków kolejowych czy układaniu zwrotnic o masie kilkunastu ton. W takich warunkach nie ma miejsca na kompromisy technologiczne. Systemy sterowania muszą być odporne na wstrząsy, wilgoć, skrajne temperatury i zakłócenia.


Systemy WAGO sprawdzają się w projektach na całym świecie dzięki odporności na skrajne temperatury, wibracje i przepięcia. Kirow ceni je nie tylko za trwałość, ale też za kompatybilność nowych komponentów z wcześniejszymi wersjami oraz wsparcie techniczne — m.in. . przy eliminacji problemów z kondensacją. Po ponad pięciu latach eksploatacji firma nie odnotowała żadnych awarii, co potwierdza wysoką jakość i niezawodność rozwiązań WAGO.

Dlaczego automatyka od WAGO?

  • wytrzymała elektronika dla trudnych warunków

  • kompaktowa budowa i łatwa integracja z systemami sterowania

  • kompatybilność i długotrwała dostępność produktów

  • zgodność z normami kolejowymi i EMC

Wytrzymała elektronika dla trudnych warunków

Dźwigi kolejowe i transportery żużla firmy Kirow są obsługiwane przez zaawansowane systemy sterowania. Wiele czujników monitoruje aktualny stan pracy i liczne siłowniki, aby zapewnić niezawodne sterowanie. Za przekazywanie sygnałów odpowiada system I/O. Na przykład pozycja dodatkowych wsporników stabilizujących żurawia jest kontrolowana przez czujniki indukcyjne. Jeśli podpory znajdują się w wymaganej odległości, wówczas moduł wyjścia dwustanowego w systemie aktywuje lampkę kontrolną. Inne czujniki sprawdzają, czy mechanizm kompensacji przechyłu jest prawidłowo zablokowany podczas transportu i odblokowany podczas pracy.

„Szukaliśmy systemu I/O, który został już przetestowany w trudnych warunkach kolejowych. W porównaniu z innymi producentami WAGO wyróżniało się niezawodną techniką połączeń sprężynowych i solidną technologią CANopen“, relacjonuje Arnfried Wagner, odpowiedzialny w Kirow za technikę sterowania. Kirow korzysta obecnie z WAGO I/O System 750. Producent z Minden był w stanie udowodnić wytrzymałość swoich rozwiązań dla specjalnych wymagań przemysłu kolejowego zgodnie z EN 50155 (norma kolejowa) i EN 50121/3/2 (kompatybilność elektromagnetyczna). Technika zacisku sprężynowego oraz elektronika WAGO zostały przetestowane pod kątem odporności na wstrząsy i uderzenia, otrzymały także certyfikaty potwierdzające odporność na ekstremalne warunki pogodowe, zakłócenia i wibracje oraz wytrzymałość dielektryczną.

Według Arnfrieda Wagnera inne zalety rozwiązań WAGO to ich modułowa koncepcja i kompaktowa budowa. Tam, gdzie potrzebne są czujniki i siłowniki, można umieścić zajmujące niewiele miejsca węzły I/O i zrezygnować ze skomplikowanego oprzewodowania do centralnego systemu sterowania. Ze względu na niewielkie odległości producent stosuje przewody o małych przekrojach, które są mniej podatne na zakłócenia elektromagnetyczne. Dzięki dużej liczbie dostępnych wejść i wyjść analogowych oraz dwustanowych WAGO I/O System stanowi doskonałe uzupełnienie własnego systemu sterowania firmy Kirow. Dlatego w przyszłości za pomocą modułów wyjściowych WAGO I/O System będą sterowane również dodatkowe funkcje, takie jak np. ruchy ramion nośnych.
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Rosnące wymagania wobec technologii

„Używamy produktów WAGO od ponad pięciu lat i jesteśmy z nich bardzo zadowoleni. Nigdy nie mieliśmy żadnych awarii pomimo ekstremalnych warunków pracy. Oferowane rozwiązania są elastycznie dostosowane do różnych wymagań i mają dobry stosunek ceny do jakości“, mówi Wagner, który wysoko ocenia współpracę z WAGO. „Na początku nie doszacowaliśmy wagi problemów z kondensacją w obszarach o ekstremalnych wahaniach temperatury. Wspólnie z WAGO znaleźliśmy jednak szybko odpowiednie rozwiązanie i pokryliśmy elektronikę specjalną powłoką ochronną. Od tego czasu nie mieliśmy już żadnych problemów z wilgocią, a nasi klienci są bardzo zadowoleni z niezawodności oferowanych przez nas rozwiązań“, podkreśla Arnfried Wagner.

W firmie Kirow szczególną wagę przywiązuje się do standardowych interfejsów, jak np. interfejs sieciowy dla CANopen, a także do łatwej obsługi systemów. Pomimo ciągłej pracy w trudnych warunkach, technika połączeń sprężynowych WAGO zapewniła absolutną niezawodność zarówno w obszarze złączek, jak i sterowników. Rozszerzony zakres temperatur jest dla nas coraz ważniejszy. Dla przykładu otrzymaliśmy zapytania ofertowe z Litwy i Chin, gdzie wymagana jest bezawaryjny praca urządzeń w temperaturze -40°C. System 750 XTR WAGO idealnie się do tego nadaje“, zaznacza Wagner. WAGO I/O System 750 XTR charakteryzuje się rozszerzonym zakresem temperatury pracy, wynoszącej od -40°C do +70°C. Jest również odporny na napięcia do 5 kV i wibracje do 5g przyspieszenia.

Doświadczenie firmy Kirow pokazuje, że samo posiadanie sprawdzonej technologii już nie wystarcza. Zgodność z normami dotyczącymi warunków klimatycznych, ochrony EMC lub weryfikacji bezpieczeństwa musi być potwierdzona certyfikatami. Dzięki własnemu, akredytowanemu laboratorium badawczemu WAGO jest w stanie dostarczyć dowodów na zgodność z wszystkimi obowiązującymi standardami.

Kompatybilność i długotrwała dostępność produktów

Klienci producentów rozwiązań dla branży kolejowej oczekują, że okres eksploatacji ich produktów wyniesie co najmniej 20 lat. Ważna jest również jakość serwisu i dostępność części zamiennych. Cykl innowacyjny oprogramowania i komponentów elektronicznych nie jest jednak często zgodny z tymi wymaganiami. Inżynier odpowiedzialny za technikę sterowania w Kirow miał kilka rozczarowujących doświadczeń z dostawcami elektroniki. „Wielokrotnie byliśmy zaskakiwani wycofywaniem z rynku ważnych części. Filozofia produktów WAGO jest pod tym względem znacznie lepsza, ponieważ nowe komponenty są zawsze kompatybilne z wcześniejszymi wersjami. Ta ciągłość jest dla nas bardzo ważna.“

Korzyści:

  • WAGO I/O System 750 spełnia specjalne wymagania branży kolejowej,

  • kompaktowy WAGO I/O System redukuje ilość przewodów do centralnego systemu sterowania,

  • kompatybilność wsteczna nowych sterowników zapewnia ciągłość w cyklu życia produktu.

Przegląd produktów

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WAGO w praktyce

Referencje dla transportu szynowego

Szwajcarskie Koleje Państwowe – dworce pod pełną kontrolą

Wprowadzony na szwajcarskich dworcach system sterowania i zgłaszania awarii instalacji elektrycznych (LSS-CH) oparty na automatyce WAGO zastępuje aż 23 systemy sterowania.

railway_sbb-mit-steuerung-von-wago_2000x1125.jpg
Osoba kontaktowa w WAGO

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