WAGO Wiring Bot

Modular Robotic Stations for Control Cabinet Manufacturing

60% More Efficient Control Cabinet Wiring

60% More Efficient Control Cabinet Wiring

Wiring control cabinets remains heavily manual. Now more than ever, companies are seeking solutions to make wiring more efficient — saving time and costs while addressing the skilled labor shortage.

WAGO is actively responding to these customer needs and now offers a modular automation solution for efficient control cabinet wiring: the WAGO Wiring Bot. When combined with the conductor preparation station, which also works as a standalone unit, the robot reduces manual labor by 60% for single-sided wiring of frames and mounting plates.

Benefits:

  • Reduces manual labor by 60%

  • Quick return on investment

  • Consistently high-quality results

  • Compatible with components from any manufacturer

  • No 3D-CAE engineering required

Application Examples

Building and Energy Distribution Board Construction

The WAGO Wiring Bot demonstrates its strengths particularly well in building and energy distribution construction. Especially in mechanical assemblies that are often similarly designed – such as mounting frames arranged in fields of 250 mm width each – it provides efficient support.

The WAGO Wiring Bot is the ideal solution for applications with low variability between orders and a limited portfolio of installed electrical components, such as:

  • Miniature circuit breakers
  • Residual current devices (RCDs)
  • Rail-mount terminal blocks for building installations
  • Products for (building) automation

Control Cabinet Manufacturing

The WAGO Wiring Bot is ideal for control cabinet manufacturing. It primarily enhances the series production of identical control cabinets by handling the pre-wiring during the commissioning process and supplying one-sided, pre-wired rails as semi-finished products. This allows for the efficient production of large quantities of identical control cabinets, provided a positive feasibility analysis is conducted.

Additionally, the robot can handle control cabinets of various sizes, where mechanical assembly often occurs on mounting plates with cable ducts. A wide range of electrical components can be installed, including:

  • Rail-mount terminal blocks
  • Controllers
  • Automation products
  • Interface products

WAGO Wiring Bot Application Report

In this application report, learn how automation solutions in control cabinet manufacturing can increase your competitiveness and offload skilled labor.

WAGO Wiring Bot Wins the Best of Industry Award 2025!

Our Wiring Bot was awarded in the “Best of Manufacturing – Robotics” category, and that makes us particularly proud. This is because the Best of Industry Award is not decided by juries, but by the readers of the Vogel Publishing Group’s trade media. Their voices show that the WAGO Wiring Bot is driving innovation in control cabinet manufacturing.

For ten years, the award has recognized innovations that truly move industry forward. That is exactly what our wiring robot was developed for:
increasing efficiency, automating wiring, and shaping the future of control cabinet manufacturing.

Let’s continue to revolutionize control cabinet manufacturing together.
Website Update WAGO Wiring Bot-Auszeichnung (2000x1125).png

WAGO Wiring Bot Stations at a Glance

Fully Automated Conductor Preparation Station Type 1

The conductor preparation station holds up to 16 conductors for processing based on demand. It automates the selection, measurement, cutting, stripping on both ends and crimping of ferrules, saving the operator from a time-consuming process.

  • Simultaneous access to up to 16 conductors
  • Conductor cross-sections from 0.5 to 2.5 mm²
  • Conductor lengths from 300 to 2500 mm
  • Fully automated selection, measurement, cutting, stripping on both ends and crimping of ferrules
  • Optional conductor marking

After ferrule treatment, the conductors undergo a pull-out quality test. Upon successful verification, the finished conductors are handed over to the operator or wiring robot.

The WAGO Wiring Bot Stations in Use

Single-Sided Wiring of Circuit Breakers

Conductor Preparation

Single-Sided Wiring of Rail-Mount Terminal Blocks

Interested? Contact Us Now!

Additional service offerings: