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Référence 26 février 2020

Mettez tout en ordre

Le constructeur de moteurs VEM révolutionne la boîte à bornes : TOPJOB® S de WAGO transforme la plaque à bornes à boulon en un système de connexion enfichable.

À Wernigerode, ils sont allés dans le monde pour révolutionner la boîte de jonction. Les constructeurs de moteurs VEM utilisent pour cela les nouveaux blocs de jonction avec boutons-poussoirs de la famille WAGO TOPJOB® S. Ce qui semble assez peu spectaculaire jusqu'à présent, a cependant rendu l'installation des moteurs plus rapide et plus sûre. Dans le même temps, « VEMoCONTACT » améliore également l'ergonomie sur le lieu de travail - en particulier pour le personnel de maintenance et de service.

« Il n'y a jamais eu de connexion pour des moteurs standard et spéciaux comme celui-ci auparavant », commente Andreas Rudolph - et il ne peut cacher son enthousiasme. Le concepteur de moteurs basse tension chez VEM a développé cela - et assure ainsi une petite révolution dans l'installation. Au lieu du fameux bornier à boulons, avec un total de six boulons pour la connexion en étoile ou en triangle de moteurs asynchrones triphasés, VEM utilise désormais des borniers peu encombrants de WAGO. Selon Andreas Rudolph, l'étincelle initiale de cette voie a été l'extension des borniers TOPJOB® S pour inclure des variantes avec une poignée et un levier. Le point de connexion est ouvert avec un outil librement sélectionnable - c'est-à-dire sans équipement spécial. Le conducteur peut être connecté sans cosse de câble ni prétraitement. Les boutons orange sur les borniers rendent la manipulation plus pratique, plus sûre et plus rapide.

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Avoir le courage pour quelque chose de nouveau

Afin de comprendre l'avantage dans son intégralité, Andreas Rudolph parle d'un ami qui travaille comme électricien dans une grande entreprise de la région du Harz. « Dans le cadre d'une révision annuelle, 20 moteurs ont dû être changés dans une zone de production, qui entraînent des bandes transporteuses disposées les unes au-dessus des autres. » Pour les travaux pratiques, 20 moteurs en vertical signifient également 20 boîtes à bornes en vertical. Une fois le couvercle retiré et les premières lignes desserrées, au plus tard, l'ami électricien tombe sur des vis, des écrous et des rondelles. "Avec les bornes sur rail de WAGO, nous avons résolu le problème beaucoup plus facilement, plus rapidement et plus sûrement." Ce qui le surprend et le rend en même temps fier : "Jusqu'à présent, aucun motoriste n'a eu le courage d'apporter cette commodité à la production en série."

Les bornes sur rail de la gamme TOPJOB® S de WAGO peuvent être utilisées dans la version avec levier pour des sections nominales de 0,14 à 25 mm2. La technologie Push-in CAGE CLAMP® ouvre la voie au raccordement de conducteurs souples sans embouts. Pour Andreas Rudolph, cette propriété offre des avantages supplémentaires lors de l'installation de moteurs VEM. « Tout ce que j'ai à faire c'est de dénuder le câble souple, de le brancher et j'ai terminé. » Cette simplicité est particulièrement visible dans les applications axées sur la protection contre les explosions. Dans la technologie de connexion conventionnelle avec un bornier à boulon, les cosses de câble sont serties sur les extrémités des conducteurs. Ceux-ci sont ensuite vissés fermement - avec des écrous, qui à leur tour sont également sécurisés contre la torsion au moyen d'une construction à ressort. Le tout est extrêmement complexe dans la zone Ex. De plus, le bon outil pour la taille du moteur doit toujours être à portée de main.

Connexions à pince également pour l'industrie chimique

À ce stade également, un rapide coup d'œil suffit pour voir le potentiel de la nouvelle technologie de connexion de VEM. L'installation de moteurs antidéflagrants est complexe, « fastidieuse » et prend du temps. Pour le motoriste de Wernigerode, il était clair dès le début du développement que le nouveau système de connexion standardisé « VEMoCONTACT » doit offrir toutes les homologations nécessaires pour que les moteurs puissent être utilisés dans les industries fournies par VEM. Surtout, Andreas Rudolph revient sur le processus d'approbation complexe et coûteux dans le domaine Ex. Aujourd'hui, VEM est le seul fabricant de moteurs antidéflagrants avec le système de raccordement principal alternatif. D'autres approbations concernent l'exploitation dans l'environnement maritime - en particulier sur les navires. Ici, ce sont les approbations de classes telles que DNV-GL, Bureau Veritas, Lloyds Register of Shipping et d'autres sociétés de classification en Amérique du Nord et en Russie qui qualifient les moteurs VEM pour une utilisation en mer.

Les bornes sur rail TOPJOB® S , grâce aux homologations appropriées dans la protection contre les explosions et l'industrie maritime, constituent la base pour l'utilisation de la technologie de connexion de bornes moderne, même dans des domaines d'application exigeants. « Le soutien de WAGO dans ce projet de développement a également été crucial - en particulier avec le soutien au prototypage », déclare joyeusement Rudolph. Aujourd'hui, VEM peut utiliser le système de bornes sur rail pour alimenter des moteurs dans la plage de puissance de 4 à 45 kW ou des sections de 0,14 à 25 mm2. Pour tout ce qui dépasse 25 mm2 ; les bornes haute intensité de la série WAGO 285 sont utilisées - également avec homologation Ex. En cours de test : un moteur de 500 kW, taille 315, avec bornes sur rail WAGO et sections de raccordement de 185 mm2. « Plus les moteurs sont gros, plus il est difficile de les connecter », explique le concepteur. Avec ces sections, il était jusqu'à présent impossible de sertir à la main des embouts d'extrémité ou des cosses de câble. Un outil hydraulique puissant est donc nécessaire comme presse - pour Andreas Rudolph « un effort énorme. Par conséquent, une alternative rapide et sûre était attendue depuis longtemps. "

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Compte tenu des avantages esquissés de "VEMoCONTACT", le concepteur est actuellement encore étonné du scepticisme perceptible occasionnel des utilisateurs envers les bornes dans le boîtier de connexion. En termes de sécurité de fonctionnement, les raccords à vis sont apparemment plus fiables que la technologie à ressort résistant aux vibrations et sans entretien. « Avec une connexion à vis, les fortes vibrations et les chocs sont le problème, car les écrous peuvent se desserrer. Cela ne se produit pas avec les connexions à pince avec technologie à ressort. » Avec une capacité de charge de 100 g, les bornes de la série WAGO TOPJOB® S vont bien au-delà de ce qu'une boîte à bornes sur un moteur doit généralement pouvoir supporter en termes de forces d'accélération. "Dans la construction navale, nous atteignons 15 g avec nos moteurs à eau de mer - cela semble peu en comparaison, mais c'est une quantité énorme."

Bilan

La liste des avantages de la nouvelle technique de connexion pour les moteurs avec "VEMoCONTACT" se lit comme une recette pour gagner du temps. Toutes les options de circuit peuvent être facilement mises en œuvre, les bornes sont faciles à étiqueter et la boîte semble bien rangée dans l'ensemble. Au-dessus, les connexions principales et supplémentaires du moteur sont clairement disposées les unes à côté des autres sur un rail de montage. La structure modulaire de TOPJOB® S permet de répondre simplement aux différentes spécifications de raccordement grâce à la disposition différente des borniers. Cela rend la boîte de dérivation fonctionnellement évolutive et, grâce à la compacité des bornes, offre beaucoup d'espace pour relier des tâches supplémentaires à proximité du moteur.

Auteur : Thorsten Sienk, rédacteur spécialisé indépendant, Bodenwerder, www.sienk.de

Aperçu des produits

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Une manipulation toujours optimale

Poussez simplement la puissance avec les bornes sur rail TOPJOB^®S

La gamme large et flexible de bornes sur rail offre plus qu'une simple connexion électrique sécurisée dans diverses applications industrielles et dans les installations de bâtiment modernes.

Bornes sur rail avec levier, poussoir et ouverture de manipulation

La borne sur rail de passage WAGO existe dans trois variantes différentes : avec levier, bouton-poussoir ou logement de manipulation. – Une borne sur rail pour chaque application.

Votre interlocuteur chez WAGO