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Customer application 31 August 2021

Energy Data Management for Wood-Fired Systems

The energy transition has brought both challenges and also new opportunities. For example, if a wood-fired system also provides process heat, then lucrative subsidy programs can be utilized. The energy data management system which is, among other things, necessary for to apply for subsidies, can be easily realized, as Endress Holzfeuerungsanlagen GmbH has proven.

Garden centers and wood-processing companies, like carpenters, furniture factories or lumber mills, are often presented with the question of how to usefully use their waste wood. Directly generating heat from it can be an efficient and environmentally friendly practice. Endress Holzfeuerungsanlagen in Burgbernheim in Middle Franconia offers suitable technologies for this. Their 25 employees plan and manufacture complete combustion systems that have outputs from 100 to 1000 kilowatts (kW).

“Our wood-fired systems offer an optimal solution anywhere that fuel is produced as a by-product of production,” states Jürgen Ströbel, Control Cabinet Construction Manager at Endress. The companies actually see a doubled profit, “Carpenters, for example, have to pay to dispose of their wood chips. With our wood-fired systems, they save these costs, and simultaneously generate the heat they need in their operations.” Emissions are also far below legally specified limit values. This is achieved using intelligent temperature monitoring, lambda-controlled combustion controllers and newly developed particulate filters in the Endress combustion systems.

Energy Data Management – WAGO supports you

  • The software includes a modular control system and records measurement data for different media and influential variables for energy monitoring and processes it for further analysis, archiving and reporting.

  • Due to preprogrammed software, no programming knowledge is required for commissioning.

  • A link to the WAGO cloud is also possible due to integrated cloud connectivity.

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Utilizing Numerous Subsidies

Also of interest for operators: they can apply for various subsidies to pay for the installation of the wood-fired system. Grants from the Federal Office of Economics and Export Control (BAFA) can cover up to 35 percent of eligible costs for systems that satisfy technical rule DIN EN 303-5 for solid fuel boilers. If the new system replaces an old oil heating system, then the grant can come out to as much as ten percent higher. “There is also another subsidy if the heat is used both to heat the building and also for process heat,” explains Ströbel. Operators can receive up to 55 percent of the total costs in grants.

This option is offered, for example, to lumber mills and carpenters, where energy-intensive drying systems are operated. However, other operations, in which process heat accounts for more than half of the total heating energy, can also profit from the additional grants. An important prerequisite for this, however, is that an energy management system is installed at the company and is certified according to the ISO 50001 standard.