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Functional Safety with the WAGO I/O System 750

The WAGO I/O SYSTEM 750 is distinguished by its universal use and extensive product portfolio. With more than 500 different modules, it is versatile and flexible. WAGO also offers a wide range of products for functionally safe applications with analog and digital signals.

The functionally safe modules of the WAGO I/O System 750 require little space due to their compact design and offer a high signal density on a small footprint. Thanks to its flexible design, the system integrates different standard Ex i and PROFIsafe technologies in one setup. The color coding enables clear identification of the different technologies.

PROFIsafe

The PROFIsafe modules offer simple diagnostics and service options. The system relies on standard diagnostics according to the PROFIBUS® and PROFINET specifications. Using iPar server technology, device replacement is simple and requires no tooling. In addition, the modules can be parameterized via the WAGO Safety Editor (SEDI). They can be used in safety functions up to SIL 3 as well as PLe/Cat. 4 and fulfill the EN IEC 13849 and EN ISO 62061 safety standards. In addition, the modules can be used in safety applications for the process industry according to IEC 61511.
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Offline Parameterization via GSD in PROFINET®

With offline parameterization, you can parameterize your safety modules using the device description in PROFINET®. This lets you easily create your safety application offline and duplicate it on similar machines.

When the application restarts, the offline parameters automatically transfer to the modules, so devices can be replaced at any time, even without tooling!

The Tool Calling Interface (TCI) is a standard interface developed by the PROFIBUS® and PROFINET® user organizations. It provides direct access to the product parameterization from the engineering system. TCI also allows an existing control system’s communication structures to be used.
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New Products

Now Available: Eight 12 mm-Wide Safety Digital Outputs and New Relay Output Modules

Cost-Effective, Space-Saving, and Safe
WAGO’s eight safety digital outputs (24 VDC, 0.5 A) offer high channel density in a compact 12 mm housing. These modules enable users to implement cost-effective and space-saving safety solutions to protect digital outputs under safety controllers with PROFIsafe. Applications up to SIL 3 Cat. 4/PL e can be realized. Each output is dual-channel and operates with a dynamic test pulse. The new module supports PROFIsafe V2.6 and V2.4 and can be used under PROFIBUS® and PROFINET®.
The safety digital outputs can also control the new relay module. This combination enables flexible and economical solutions.
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More Flexibility with Safety Relay Outputs

The new safety relay output modules provide a flexible, cost-effective solution for safety applications requiring potential-free contact control. Capable of handling up to 250 V and 6 A AC/DC, these modules offer enhanced flexibility while reducing lifecycle costs when relays need replacement due to switching cycles (B10d).
The new relay module is compatible with all previous WAGO PROFIsafe output modules, as well as the latest logic modules.

Key Benefits:
  • Cost-effective and powerful
  • Flexible use
  • Space-saving

Item Numbers:
750-1665/000-004
750-1689

Implement Safety Applications without a Safety Controller

New safety modules compatible with WAGO controllers


WAGO’s latest safety modules allow users to implement safety functions – such as two-hand control devices or door locks – without requiring a separate safety controller. These logic modules operate downstream of WAGO controllers and couplers, enabling faster reaction times at the lowest field level by bypassing fieldbus communication.

The safety logic is configured using the new WAGO Safety Editor. With these logic modules, a machine including a safety application can now be realized using WAGO controllers like the PFC.

Another advantage is that the module can also be integrated downstream of a safety controller using PROFIsafe. This allows for shorter safety response times and facilitates the creation of more compact safety solutions.

Key Benefits:

  • Cost-effective safety solutions
  • No need for a dedicated safety controller
  • Faster response times via local logic execution

Item Numbers:

  • 750-667/000-104
  • 753-667/000-104
  • 750-666/000-104

New Functions for the Safety Modules

  • Offline parameterization in PROFINET®
  • PROFIsafe V2.6 in PROFINET®
  • Additionally PROFIsafe V2.4 in PROFINET® and PROFIBUS DP
  • Channel-by-channel passivation in both PROFIsafe V2.4 and V2.6

The WAGO I/O System 750's safety modules meet the requirements of the latest PROFIsafe industrial Ethernet standard version 2.6, along with those of version 2.4. Configuration and parameterization of the modules are now also possible offline in PROFINET®.

Offline parameterization allows you to parameterize your safety modules using the device description in PROFINET®. This lets you easily create your safety application offline and duplicate it on similar machines. When restarting the application, the offline parameters automatically transfer to the modules. This makes device replacement possible at any time, even without tooling!

Safety applications up to SIL 3 and PLe/Cat. 4 are much easier and faster to implement.

The safety modules meet the EN IEC 13849 and EN ISO 62061 safety standards and can be used in safety applications for the process industry per IEC 61511. The modules are available in different combinations of inputs and outputs with four or eight channels and fit seamlessly into the WAGO I/O System 750. The engineering can also be handled with the usual tools.

Your Benefits:

  • Faster commissioning through offline parameterization via GSD
  • Easy, tool-free module replacement
  • Safe channel-specific acknowledgment
  • Channel status in the cyclic process image

Item Numbers:

  • 4FDI 24V PROFIsafe: 750-661/000-004 and 753-661/000-004
  • 8FDI 24V PROFIsafe: 750-662/000-004 and 753-662/000-004
  • 4FDI/4FDO 24V/2A PROFIsafe: 750-667/000-004 and 753-667/000-004

Customer Applications

The Galvanizer – Protection against Corrosion

Zinc helps extend the life of metal products enormously. It reliably protects steel from corrosion – galvanized components don’t rust, because zinc and iron form an inseparable bond – the ferrozinc alloy. However, this method employs poisonous and potentially explosive gas atmospheres at high temperatures. Therefore, it requires a quite sophisticated process control system to guarantee safety. The task of constantly refining these systems falls to Surtec Research and their hot-dip simulators. The engineers from Falk Steuerungssysteme GmbH use the compact, highly integrated WAGO 750 I/O SYSTEM in the automation systems for the simulators.

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Faster Modular Device Adaptation

The PROFINET IO Fieldbus Coupler from WAGO can save you a lot of time when engineering and configuring your devices. By using the variable peripheral configuration function – an innovative approach to handling options – you can program software once and then implement different variants with minimal effort.

WAGO Product Ranges

Ready for Whatever Comes

For the Control Cabinet – the WAGO I/O System 750/753

The WAGO I/O System 750/753 is distinguished by its universal use and extensive product portfolio. With more than 500 different modules, it is versatile and flexible enough to cover virtually any requirement in a huge variety of industries.

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