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Energy Data Acquisition: The Right Solution for Every Step

Are you just getting started with energy management, or are you ready to delve deeper to find further potential savings? WAGO always has the right solution for you.

For our modular energy data acquisition, we rely on an open and flexible system that you can easily install and extend. It doesn't matter if you are looking for an individual solution or want to use our standard solution.

Our contribution to your energy efficiency:

  • Our standard solution for many applications – energy data management without programming knowledge
  • Wide product portfolio for measuring, recording, metering and converting your energy values
  • Ready to use: With our IoT Box Energy Data you can get started right away
  • Let's jointly develop and implement solutions that meet your specific needs

Modular Energy Data Acquisition with WAGO

What We Offer You

1

Cloud

Would you like to monitor and analyze your machine, system and building data? Take advantage of our cloud.

2

Metering

Optimizing energy consumption requires comprehensive energy measurement. WAGO’s portfolio has energy meters that simplify this task while offering several key advantages. The 879 Series Energy Meters measure the energy supplied or consumed through the MID declaration of conformity, even in billing-relevant applications.

3

Analysis

Our wide range of interfaces and protocols ensures easy connection to higher-level energy management systems.

4

Conversion

Measured variables, whether current, voltage or power, may need to be converted and filtered for higher-level controllers. WAGO signal conditioners allow them to be transferred as standardized signals or via bus communication.

5

Processing

The measured variables detected must be processed. This is where WAGO's energy data management takes over.

6

Measurement and Recording

WAGO offers suitable products for both new and existing systems in your specific application area.

7

Visualizing

Create your personal dashboard and get developments shown clearly and comprehensibly.

Measurement and Recording


For Your New System

WAGO’s plug-in current transformers with CAGE CLAMP® connection technology are perfect for your new system. They are available with a primary current range of 32 ... 2,500 A and in secondary current variants of 1 A and 5 A. The plug-in current transformers are secured to the mounting plate, either directly on the current bar or by means of mounting carriers or cable ties. The redundant design of secondary connections S1 and S2 make it easy to short-circuit the transformer.

The current and voltage tap combines a current transformer and a voltage tap. It captures the energy data right at the feed-in points and protects downstream measuring devices with a fused voltage path. The current and voltage tap is available in 50 mm², 95 mm² and 185 mm² versions.

For Your Existing Systems

Rogowski coils are a good choice for existing systems. They convert AC current reliably and can measure up to 10,000 A, and, in combination with the recommended 3-phase power measurement modules from WAGO, up to 4,000 A. Their split coil bobbins make them compact and save space. Rogowski coils can be connected directly to the 3-phase power measurement modules. WAGO Rogowski coils are UL-certified, allowing them to be used in many industries worldwide. Split-core current transformers are also suitable for retrofitting existing systems, especially if the current path must not be interrupted. If space is limited, the bracket can be completely removed. They are available with a primary current range of 32 ... 2,500 A and in secondary current variants of 1 A and 5 A.

Metering

MID Compliance

Precise energy measurement allows energy consumption optimization. WAGO offers a range of options for this purpose, such as the 879 Series Energy Meters. These are MID-compliant, so they are also suitable for billing-relevant applications. The energy meters are equipped with Push-in CAGE CLAMP® with lever. Their compact design – 72 mm wide for direct measurement and only 36 mm in the version for current transformers – even saves space in control cabinets. Besides the current and energy measurement products, plug-in current transformers for billing purposes are also available. They can be combined with the WAGO MID energy meter to form a complete solution.

Conversion

Conversion of a Wide Variety of Signals

Once they have been captured, the current, voltage and power may need to be converted or filtered for a higher-level controller. With current, voltage or power measurement modules from WAGO, this data can be transferred as a standardized signal or via bus communication.

Power measurement modules measure current and voltage in parallel and then output them as an analog signal, converted into power. As a 3-phase power measurement module, it measures the relevant data, such as voltage, current, power and harmonics. Current transformers or Rogowski coils allow flexible measurement. Besides a slot for microSD cards, the 3-phase power measurement module also has a Modbus® communication interface (RS-485). The energy consumption can be monitored continuously. There are also switchable filter functions.

Processing

WAGO Energy Data Management handles the processing of measured variables. It consists of Web-based software combined with a modular control system. The processed data is used for energy monitoring and further analysis, archiving and reporting.

Visualization

Maximum Flexibility

Create your personal dashboard using location- and software-independent HTML5 Web visualization. It reveals efficiency trends in a clear, comprehensible, device-independent way. Even different sources and diagram types can be integrated, providing an overview of your energy data.

Cloud

Your Connection to the Digital World of the IoT

A cloud approach is a good choice for monitoring the data you capture and process. You are free to choose WAGO Cloud or use a different cloud system. After just a few steps, you’ll have an overview of all the relevant information, regardless of your location, allowing you to identify potential for optimization and initiate modifications directly.

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One Solution for Everything: Energy Data IoT Box

A Ready-to-Use Solution for Industry 4.0

The Energy Data IoT Box provides all the necessary components in one box: signal acquisition plus power and energy measurement, IT/IoT communication protocols and parameterizable application software with up to 40 inputs and 40 outputs allow detailed acquisition of energy trends and energy consumption data.

No IT expertise is required in order to connect these directly to a cloud platform. Connecting existing systems and machines only requires a few technical adjustments or modifications.

Topics and Solutions for Today and Tomorrow

Product Overview

Products and Technologies for Your Applications

WAGO Signal Conditioners

WAGO’s RTD threshold value switch for RTD sensors, potentiometers and resistors monitors and reports signals for up to two switching thresholds.

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Voltage Taps

Ready in no time, no tools required: WAGO’s 855 Series Voltage Taps easily and safely tap a fuse-protected measurement voltage from an insulated conductor.

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Rogowski Coil

WAGO’s 855 Series Rogowski Coil is a closed air coil with a split coil bobbin and a non-magnetic coil bobbin.

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855 Series Split-Core Current Transformers

These compact, split-core current transformers are ideal for retrofitting existing systems.

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3-Phase Power Measurement Modules

The WAGO I/O System 750 offers a comprehensive range of solutions for your energy measurement applications, perfectly tailored to each other.

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The PFC200 Controller

CODESYS V3 and Linux® make the PFC200 a highly efficient controller for your automation – including strict cybersecurity standards for dependable design, control and visualization of your projects

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Recommended Reading

More Energy Management Solutions

WAGO supports you in maximizing your potential – from monitoring to identifying suitable measures.

Process Optimization via the Cloud

More and more companies either are using cloud computing to visualize and archive their energy and process data or are implementing artificial cloud intelligence to develop efficient operation and maintenance strategies based on these values. Cybersecurity is always an issue.

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Energy Management per ISO 50001

As of October 2017, new ISO 50000 standard series requirements apply to energy management systems. Companies now need to be more precise in documenting how they’re improving energy efficiency. We can show you how to meet these requirements – and provide the solutions to do so.

Customized Digitization

There is no one-size-fits-all solution for the digital transformation; the same holds true for energy management. WAGO supports you on this journey with advice and resources.

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Digitization

Standard-Compliant Data Processing

Recording, visualizing and analyzing data: WAGO offers you numerous products and solutions for setting up energy data management.

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Standards and Laws

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