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Referentie 21 augustus 2022

Production Hall of Fame

Aan de verlichting op de werkplek worden hoge eisen gesteld: ze moet betrouwbaar en efficiënt zijn, en indien nodig een optimale sfeer scheppen. Performante automatiseringstechniek zorgt bovendien voor extra voordelen: bij de ingebruikname neemt ze het programmeerwerk over van de gebruiker, en ze biedt ondersteuning bij het hergebruik en het onderhoud. Een dergelijke oplossing heeft WAGO onlangs in zijn nieuwe stanserij in Minden-Päpinghausen geïmplementeerd.

25.000 vierkante meter, ongeveer de oppervlakte van drie voetbalvelden: aan de nieuwe stanserij van WAGO hangt een prijskaartje van om en bij de 20 miljoen euro. Het gebouw, waarin tot eind 2014 nog meubels werden vervaardigd, is in de voorbije maanden volledig gestript. "We hebben de technische installatie compleet vernieuwd – alleen de sprinklerinstallatie is overgebleven", zegt Marcus Kübler. In het kader van de verbouwingswerkzaamheden planden de Facility Manager van WAGO en zijn collega's de nieuwe verlichting voor de productiehal.

De nieuwe stanserij van WAGO:

Automatisering is de basis voor lichtbesturing.
Moderne webvisualisatie gebaseerd op HTML5
Talrijke functies
Ontwikkeling tot standaardproduct

Automatisering is de basis voor lichtbesturing

Uitgangspunt voor het lichtmanagement van WAGO is de nieuwe besturingsgeneratie PFC200. Deze werd uitgebreid met I/O-modules uit het WAGO-I/O-SYSTEM 750. Belangrijke schakel in dit samenspel is de DALI-I/O-module die tot 64 DALI-armaturen en tot 16 DALI-sensoren in het systeem integreert. Behalve de tien DALI-I/O-modules die op een controller kunnen worden bediend, kunt u voor elke opdracht of elk signaal bijkomende I/O-modules aansluiten: bijvoorbeeld voor het meten van de energie in driefasenstroomkringen, voor draadloze EnOcean-drukknoppen zonder batterij of digitale in-/uitgangssignalen.

Op basis van de totale oppervlakte zijn in de productiehal van WAGO in Päpinghausen in totaal vier automatiseringssystemen voor de verlichting geïnstalleerd. "Wij moesten vooral rekening houden met de leidinglengte van maximaal 300 meter die met DALI mogelijk is, en een geleiderdiameter van 1,5 mm²", zegt Kübler. De vier PFC200-controllers zijn daarom in afzonderlijke schakelkasten op de technische platforms centraal in het gebouw geïnstalleerd. Ze communiceren onderling en met de centrale via MODBUS TCP.

Moderne webvisualisatie gebaseerd op HTML5

De hardware voldoet weliswaar aan de technische voorwaarden, maar ze is niet de enige reden, waarom het lichtmanagement van WAGO een even performante als gebruiksvriendelijke oplossing voor uw verlichting is. WAGO heeft op elke controller een speciale applicatie voorzien, die het omslachtige programmeerwerk overneemt van de gebruiker: zowel tijdens de ingebruikname als tijdens het bedrijf worden alle instellingen met een muisklik uitgevoerd. Aangezien de toegang tot de grafische gebruikersinterface via een standaard browser mogelijk is, hoeft er ook geen software lokaal op een pc te worden geïnstalleerd. De op HTML5 gebaseerde webvisualisatie maakt het werk bovendien extra comfortabel.

In de eerste stap van de configuratie worden om te beginnen aan alle DALI-deelnemers, armaturen, sensoren, schakelaars en drukknoppen DALI-adressen toegewezen. Vervolgens gebeurt de koppeling met draadloze EnOcean-drukknoppen of digitale in- en uitgangswaarden. U kunt de armaturen bovendien in zogeheten virtuele ruimtes groeperen. In de productiehal in Päpinghausen gaat het hier bijvoorbeeld om de transportwegen of bereiken met productiemachines. De gebruiker ervaart hierbij geen beperkingen: zo kunnen de armaturen die tot een virtuele ruimte behoren, zich bijvoorbeeld op elke controller binnen het netwerk bevinden.

Verder lezen:

Talrijke functies

De besturingssoftware van het lichtmanagement van WAGO biedt tijdens het gebruik tal van mogelijkheden die bijdragen tot energie-efficiëntie, comfort en arbeidsveiligheid. Behalve de standaardfuncties dimmen en in-/uitschakelen kunt u in combinatie met de juiste sensoren uitgekiende features realiseren. Zo dimt een daglichtbesturing bijvoorbeeld de armaturen afhankelijk van de huidige omgevingshelderheid, terwijl aanwezigheidsmelders ervoor zorgen dat er alleen licht brandt, wanneer er zich effectief iemand in de verlichtingszones bevindt. Via de zogeheten Scheduler kunt u zelfs voor elke dag van de week en voor elk tijdstip gedetailleerde lichtscenario's definiëren, bijvoorbeeld een centraal "Licht uit" aan het einde van het werk.

Behalve de eigenlijke verlichtingsbesturing biedt het lichtmanagement van WAGO in combinatie met DALI bijvoorbeeld ook voordelen voor het onderhoud. Bedrijfsurentellers voor elke armatuur maken zo een vooruitplanning op vooraf vastgelegde tijdstippen mogelijk. Bovendien melden de armaturen bij overeenkomstige opvraging een eventuele defecte lichtbron. In de software kan ook nog eens aanvullende informatie voor technici worden opgeslagen, bijvoorbeeld over het type lichtbron en het gereedschap dat u nodig hebt om de lichtbron te vervangen.

Ontwikkeling tot standaardproduct

De ervaringen die WAGO bij de verlichtingsbesturing van de nieuwe stanserij in Päpinghausen en bij projecten voor klanten heeft verzameld, zullen ook ten goede komen van andere klanten. De PFC200 is inclusief de software binnenkort als standaardproduct verkrijgbaar. Klanten kunnen de controller dan met de benodigde I/O-modules voor DALI, EnOcean, energiemeting en digitale in- en uitgangen bestellen. "Voor de verlichtingsbesturing van productie- en opslaghallen is het lichtmanagement van WAGO ideaal geschikt, omdat het de echt relevante dingen op de voorgrond plaatst: efficiëntie, betrouwbaarheid, bediening", rondt Facility Manager Kübler af. "Omslachtig programmeren hoort hier beslist niet bij."

van Dirk Röscher | 10.09.2016

Productoverzicht

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WAGO in de praktijk

Referenties uit de gebouwtechniek

Als partner en innovatieleider implementeert WAGO vele interessante projecten. Ontdek onze creatieve en efficiënte oplossingen op het gebied van gebouwtechniek.

Innovatieve verlichting voor kantoren

Het technologiebedrijf Philips heeft een paradepaardje gecreëerd voor innovatieve verlichting en gebouwautomatisering, gerealiseerd met flexROOM^® van WAGO.

Nieuwe verlichtingsstandaard vermindert energiebehoefte

BMW kon zijn energiekosten in de productiehallen met ongeveer 30% verlagen. De oplossing op basis van componenten van WAGO is nu de standaard binnen het hele bedrijf.

Uw contactpersoon bij WAGO

Nuttige links

Aanbevelingen om verder te lezen

Meer uit het bereik gebouwtechniek

Of u nu de verlichtingsinstallatie en automatisering in uw kantoorgebouw plant, een verwarmings-, airconditioning- en ventilatiesysteem wilt ombouwen of zich principieel voor het onderwerp ruimteautomatisering interesseert: WAGO helpt u om uw vereisten in het gebouw te implementeren.

Gebouwtechniek

Meer rendement dankzij een intelligente ruimteautomatisering en -installatie

De planning, realisatie en exploitatie van een gebouw moeten met een maximaal rendement en een groot aanpassingsvermogen overtuigen.

Gebouwautomatisering

Gecertificeerde gebouwen

Duurzaam bouwen is de moeite waard. Verschillende certificaten helpen bij de planning - één van hen houdt ook rekening met het energiebesparingspotentieel van gebouwautomatisering.

Dit zou u ook kunnen interesseren

WAGO in andere branches

Energietechniek

Digitaal in de toekomst – de energiesector heeft op alle gebieden te maken met grote uitdagingen. Intelligente netwerken en innovatieve oplossingen van WAGO helpen deze uitdagingen aan te gaan.

Verlichtingstechniek

Schitteren met licht - van de aansluittechniek voor LED-modules en drivers tot de aansluiting van verlichtingsarmaturen en het lichtmanagement: WAGO beschikt over de noodzakelijke ervaring en oplossingen waarmee u licht efficiënt en effectief kunt inzetten.