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Referencje 10 stycznia 2022

Bezpieczna regulacja ciśnienia

Firma DREWAG NETZ GmbH poprzez modernizację swoich stacji dystrybucji gazu wdraża inteligentne rozwiązania w sektorze gazownictwa. Do tego przedsięwzięcia firma wykorzystała rozwiązania dla automatyki WAGO.

Gdy mowa o sieciach Smart Grid, najczęściej dotyczy to sektora elektroenergetycznego. W dyskusji o transformacji energetycznej sektor gazowniczy i ciepłowniczy schodzi w tym kontekście na dalszy plan. A przecież wprowadzanie inteligentnych rozwiązań byłoby tam równie opłacalne. Już od dawna dostawcy energii, do których należy saksońskie przedsiębiorstwo DREWAG NETZ GmbH, w obszarze dystrybucji gazu na poziomie regionalnym stawiają na inteligentne rozwiązania techniczne. Coraz więcej stacji regulacji ciśnienia gazu w Dreźnie stosuje moduły I/O z serii 750 firmy WAGO.

Korzyści wynikające z zastosowania produktów WAGO:

Moduły Ex-i modularnego WAGO I/O System 750 są przeznaczone do pracy w obszarach, w których występuje zagrożenie wybuchem.
Sterownik telemetryczny ETHERNET 880 wspiera różne standardowe protokoły ETHERNET oraz IEC 60870, IEC 61850 i Modbus (TCP, UDP, RTU)
Bezpiecznie, łatwo i ekonomicznie

Transmisja danych w sieci bez połączenia

Za kwestie techniczne w pionie gazowniczym i ciepłowniczym odpowiada główny specjalista ds. techniki procesowej i organizacji projektów informatycznych, Tino Tietze. Pod jego kierownictwem firma DREWAG NETZ GmbH rozpoczęła w roku 2007 budowę firmowej sieci IP dla procesów na bazie MPLS (Multiprotocol Label Switching). MPLS umożliwia transmisję danych w sieci, która zazwyczaj pracuje bez nawiązywania połączenia. Podczas gdy gaz jest dystrybuowany bez połączenia, czyli bez transmisji w kierunku przeciwnym, łącze komunikacyjne do wymiany danych pomiędzy nadajnikiem i odbiornikiem może być ustanowione w obydwu kierunkach. Stanowi to podstawę systemu rozproszonego, który ma wiele zalet: kontrolę oraz stały dostęp do danych z wszystkich podłączonych systemów, niezależnie od ich lokalizacji. Zaletą jest wysoki stopień bezawaryjności systemu. Cały system zapewnia lepszą skalowalność, dzięki czemu wydajność można w dowolnym momencie dostosować do zapotrzebowania. W efekcie inne systemy można łatwo zintegrować w późniejszym czasie, co może być ważne w przypadku większego rozproszenia.

Zwiększenie funkcjonalności dzięki systemowi kontroli procesu

W oparciu o nie firma DREWAG NETZ GmbH wprowadziła w dyspozytorniach i centralach dystrybucyjnych system kontroli procesu dla wszystkich mediów prowadzonych rurociągami. Do mediów prowadzonych rurociągami – w odróżnieniu od energii elektrycznej – zalicza się gaz, woda i ogrzewanie miejskie. Projekt został zakończony w roku 2016 i pozwolił na wprowadzenie szeregu dodatkowych funkcjonalności. I tak na przykład możliwe jest wyświetlanie na jednym obrazie i aktualizacja obiektów z różnych systemów zapisywania danych. Dzienniki zdarzeń ze wszystkich systemów mogą być wyświetlane w jednym oknie. Możliwe jest otwieranie obrazów instalacji z dowolnego miejsca, wyświetlanie i potwierdzanie alarmów ze wszystkich systemów. Komunikacja opiera się tutaj konsekwentnie na protokole telesterowania IEC 60870.

Zalety telesterowania WAGO na poziomie obiektowym

W przypadku komponentów związanych z procesem, Tino Tietze zaufał również technice WAGO, za pomocą której prowadzony jest pomiar, kontrola i regulacja (AKPiA). W coraz większej liczbie szaf rozdzielczych stacji regulacji ciśnienia gazu firmy DREWAG NETZ GmbH, obok zasilania bezprzerwowego (UPS) i przetworników dostępna jest także technika telesterowania WAGO. Technika ta przekonywała od samego początku, zarówno w analizie opłacalności różnych systemów telesterowania, jak i w późniejszych testach w obiektach. Obecnie 15 tego rodzaju sterowników jest aktywnych w obszarze zasilania, a z czasem będzie ich coraz więcej. Przy corocznej modernizacji technologia AKPiA przeprowadza się bowiem renowację średnio sześciu stacji kontroli regulacji gazu. Już od roku 2013 stosowane są do tego zawsze sterowniki WAGO „W ostatnim czasie przekonała nas także niezawodność produktów do telesterowania firmy WAGO“ – mówi Tino Tietze.

Mały, praktyczny, niezawodny

Chodzi tutaj konkretnie o sterownik telemetryczny ETHERNET 880 w połączeniu z modułami Ex-i, tak zwanymi „niebieskimi modułami“ z serii 750 modularnego WAGO I/O System. Sterownik PLC ETHERNET jako sterownik swobodnie programowalny może być stosowany w połączeniu z odpowiednimi sieciami w otoczeniu przemysłowym. Oprócz licznych standardowych protokołów ETHERNET wspiera on także IEC 60870, IEC 61850 i Modbus (TCP, UDP, RTU). Dzięki dwóm interfejsom ETHERNET i zintegrowanemu switchowi nie jest konieczne stosowanie dodatkowych elementów infrastruktury, tj. switchy lub koncentratorów. „Jest mały, praktyczny i niezawodny“ – mówi Tino Tietze.

Technika Ex chroni przed wybuchem

„Niebieskie moduły“, podobnie jak cały WAGO I/O System 750, są przeznaczone w szczególności do zastosowania w obszarach, w których występuje zagrożenie wybuchem. Spełniają one wszystkie związane z tym wymagania oraz standardy bezpieczeństwa. Dzięki nim stosowane urządzenia elektryczne nie stanowią zagrożenia dla całej instalacji. W tym celu są one podłączone do PLC i komunikują się z czujnikami i elementami wykonawczymi ze stref Ex 0, 1 i 2. Zapewniają bezpieczne, proste i ekonomiczne połączenie. Na przykład sterując zaworem gazu, za pomocą techniki telesterowania można zmienić jego ciśnienie lub ustawić temperaturę gazu bez ryzyka wybuchu. Na pierwszym miejscu jest tutaj rentowność, gdyż zewnętrzne bariery chroniące przed wybuchem są nieskuteczne.

Gotowi na wyzwania przyszłości

Szerokie spektrum zastosowań modułów Ex-i, również w oczyszczalniach ścieków lub petrochemii, sprawiło, że WAGO posiadło gruntowną wiedzę z zakresu wyposażenia technicznego obszarów zagrożonych wybuchem. Takie doświadczenie jest w cenie wśród dystrybutorów paliwa gazowego. Zwłaszcza, że instalacje Power-To-Gas czy połączenia międzysektorowe będą zyskiwać na znaczeniu.

Tekst: Daniel Wiese, WAGO

Zdjęcie: Bildschön GmbH

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